{"id":312,"date":"2026-04-21T03:50:17","date_gmt":"2026-04-21T03:50:17","guid":{"rendered":"https:\/\/injectionstretchblowmolding.com\/?post_type=product&p=312"},"modified":"2026-04-21T03:50:18","modified_gmt":"2026-04-21T03:50:18","slug":"fully-electric-one-step-injection-stretch-blow-molding-machine-y500-v3","status":"publish","type":"product","link":"https:\/\/injectionstretchblowmolding.com\/fr\/product\/fully-electric-one-step-injection-stretch-blow-molding-machine-y500-v3\/","title":{"rendered":"Fully Electric One-Step Injection Stretch Blow Molding Machine Y500-V3"},"content":{"rendered":"
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\"Fully<\/h1>\n
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Figure 1: Exterior overview of the massive 28-Ton Fully Electric Y500-V3 machine.<\/p>\n<\/div>\n

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1. Product Overview: The Pinnacle of Electric Molding<\/h2>\n

The Fully Electric One-step injection stretch blow molding machine Y500-V3<\/strong> represents a paradigm shift in heavy-duty packaging manufacturing. Engineered as an ultra-high-capacity blow molding machine<\/strong>, it leverages a 100% electric architecture to completely eliminate hydraulic fluids from the core molding processes.<\/p>\n

Boasting a colossal 28-ton frame and a staggering 400KN of clamping force, this One-Step Blow Molding Machine<\/strong> is designed to produce massive containers\u2014up to 20 Liters in a single cavity. It delivers absolute clean-room compatibility, whisper-quiet operation, and micro-millimeter precision, making it the definitive choice for large-format medical, food-grade, and premium PC\/Tritan water container production.<\/p>\n<\/div>\n

2. Master Technical Specifications (Y500-V3)<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n
Specification Category<\/th>\nUnit<\/th>\nData (Model: Y500-V3)<\/th>\n<\/tr>\n<\/thead>\n
Applicable Materials<\/td>\n–<\/td>\nPET \/ PETG \/ PC \/ Tritan<\/td>\n<\/tr>\n
Injection \/ Blowing Clamping Force<\/td>\nKN<\/td>\n400 \/ 400 (Single Side)<\/td>\n<\/tr>\n
Upper \/ Lower Mold Stroke<\/td>\nMM<\/td>\n1070 \/ 550<\/td>\n<\/tr>\n
Motor Power \/ Heating Power<\/td>\nKW<\/td>\n75.7 \/ 15<\/td>\n<\/tr>\n
Theoretical Injection Capacity<\/td>\nG<\/td>\nUp to 480g<\/td>\n<\/tr>\n
Max Bottle Volume (1 Cavity)<\/td>\nLiters<\/td>\n20 L<\/td>\n<\/tr>\n
Machine Dimensions (L x W x H)<\/td>\nM<\/td>\n6.1 x 2.6 x 4.2<\/td>\n<\/tr>\n
Total Machine Weight<\/td>\nTons<\/td>\n28 T<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

3. Automated 4-Station Workflow<\/h2>\n
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The Y500-V3 utilizes a highly synchronized, servo-driven 4-station rotary system. This layout guarantees flawless material distribution for extra-large containers:<\/p>\n

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\"ISBM<\/p>\n

Figure 2: Interior view showing the synchronized 4-station rotary indexing table.<\/p>\n<\/div>\n

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  • Station 1: High-Pressure Injection.<\/strong> Resin is plasticized by a 15KW heating system and injected under an immense 400KN clamping force, ensuring dense, defect-free preforms even for 900g product weights.<\/li>\n
  • Station 2: Precision Thermal Conditioning.<\/strong> The preform enters a dedicated conditioning station featuring a 300mm core stroke and 300mm barrel stroke. This equalizes the preform’s internal and external temperatures, critical for blowing massive 20L bottles without thin spots.<\/li>\n
  • Station 3: Stretch Blow Molding.<\/strong> Servo-driven stretch rods descend (Blow core stroke: 300mm) while high-pressure air (2.0-3.5 Mpa) expands the preform. The 400KN blowing clamp absolutely guarantees zero-flash parting lines.<\/li>\n
  • Station 4: Automated Ejection.<\/strong> An electric take-out mechanism with a massive 300mm stroke safely extracts the giant cooled containers, eliminating human contact and preventing surface scratching.<\/li>\n<\/ul>\n<\/div>\n
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    \"ISBM<\/p>\n

    Figure 3: Detailed diagram of the automated One-Step ISBM process flow.<\/p>\n<\/div>\n

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    4. Core Advantages of the Y500-V3 Heavy-Duty Platform<\/h2>\n
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    • Unprecedented Scale:<\/strong> The towering 1070mm upper mold stroke allows for the production of incredibly tall containers (up to 510mm bottle height), overcoming the physical limitations of standard machinery.<\/li>\n
    • Clean-Room Certified:<\/strong> The fully electric architecture completely eliminates hydraulic oil from the molding area, making it the perfect platform for medical, pharmaceutical, and high-purity food packaging.<\/li>\n
    • Massive Tonnage Stability:<\/strong> The 28-ton rigid steel frame absorbs vibrations and maintains parallel platen alignment even when operating under maximum 400KN clamping pressures.<\/li>\n<\/ul>\n<\/div>\n

      5. Technical Contrast: Fully Electric EPY500-V3 vs. Traditional AOKI-500<\/h2>\n
      \n\n\n\n\n\n\n\n\n\n
      Feature Comparison<\/th>\nFully Electric EPY500-V3<\/th>\nTraditional AOKI-500 Class<\/th>\n<\/tr>\n<\/thead>\n
      Drive System<\/td>\n100% Servo Motor Driven<\/td>\nHydraulic \/ Servo-Pump Hybrid<\/td>\n<\/tr>\n
      Oil Contamination Risk<\/td>\nZero (Ideal for Medical\/Food)<\/td>\nModerate (Requires oil management)<\/td>\n<\/tr>\n
      Positional Accuracy<\/td>\nMicro-millimeter (Absolute Control)<\/td>\nStandard Hydraulic Precision<\/td>\n<\/tr>\n
      Operating Noise Level<\/td>\nWhisper Quiet<\/td>\nContinuous Pump Hum<\/td>\n<\/tr>\n
      Energy Consumption<\/td>\nPower used ONLY during movement<\/td>\nConstant baseline power draw<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

      6. Precision Components & Mold Ecosystem<\/h2>\n
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      To ensure the 28-ton Y500-V3 operates with flawless agility, it is built exclusively with top-tier global components and designed for highly complex, multi-cavity tooling:<\/p>\n

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      \n

      \"Precision<\/p>\n

      Figure 4: Close-up view of the high-cavity precision ISBM mold.<\/p>\n<\/div>\n

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      \"ISBM<\/p>\n

      Figure 5: Display showing the core and cavity components.<\/p>\n<\/div>\n<\/div>\n

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      • High-Torque Servo Motors:<\/strong> Utilizing premium Japanese or domestic servos to execute dynamic\u5408\u6a21\/\u5408\u6a21\u529b high-pressure compensation forces instantly.<\/li>\n
      • Advanced PLC Integration:<\/strong> Governed by an intelligent PLC system coordination managed by integrated MIRLE or Inovance controllers for millisecond response times.<\/li>\n
      • Precision Lead Screws:<\/strong> Heavy-duty lead screws from reputable global brands (such as NSK Japan context image_0.png) translate rotary servo motion into immense linear force without hydraulic fluid elasticity.<\/li>\n<\/ul>\n<\/div>\n

        7. Application Scenarios Showcase<\/h2>\n
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        The immense capabilities of the Y500-V3 make it the ultimate ISBM machine<\/strong> for producing extreme-format packaging and high-clarity goods:<\/p>\n

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        \"High<\/p>\n

        Figure 6: Large-format high-clarity PET cosmetic jars produced by the electric system.<\/p>\n<\/div>\n

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        Massive 20L Water Bottles<\/h4>\n

        Utilizing a 1-cavity mold to blow crystal-clear 20L PC or Tritan water cooler jugs weighing up to 900g.<\/p>\n<\/div>\n

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        5L Edible Oil \/ Beverage<\/h4>\n

        High-efficiency 4-cavity production of 5-liter large-format bottles (BD 180mm), maximizing daily factory output.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

        8. 10 Frequently Asked Questions (FAQ)<\/h2>\n
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        Q1: What is the primary advantage of the Y500-V3 over traditional hydraulic machines?<\/strong><\/p>\n

        A: The fully electric design eliminates hydraulic oil, preventing product contamination. It also provides superior positional accuracy for stretch rods and slashes energy consumption since servos only draw power during movement.<\/p>\n<\/div>\n

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        Q2: What is the maximum bottle volume this machine can produce?<\/strong><\/p>\n

        A: In a single-cavity configuration, the Y500-V3 can produce massive containers up to 20 Liters in volume, with a maximum bottle diameter of 280mm.<\/p>\n<\/div>\n

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        Q3: How powerful is the clamping system?<\/strong><\/p>\n

        A: It is an ultra-heavy-duty platform featuring 400KN of injection clamping force and 400KN of single-side blowing clamping force, ensuring zero-flash production even on massive molds.<\/p>\n<\/div>\n

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        Q4: What materials can the Y500-V3 process?<\/strong><\/p>\n

        A: The machine is optimized for a wide range of premium engineering plastics, including PET, PETG, Polycarbonate (PC), and Tritan.<\/p>\n<\/div>\n

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        Q5: How many cavities can it run for 5-Liter bottles?<\/strong><\/p>\n

        A: For 5-Liter capacity containers with a neck diameter of 84mm, the machine supports a highly efficient 4-cavity mold layout (BD 180mm).<\/p>\n<\/div>\n

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        Q6: Why is the 1070mm upper mold stroke significant?<\/strong><\/p>\n

        A: The massive 1070mm upper stroke provides extraordinary clearance, allowing the machine to easily manufacture exceptionally tall containers with a bottle height up to 510mm.<\/p>\n<\/div>\n

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        Q7: Does the machine require a lot of power to run?<\/strong><\/p>\n

        A: While it has a robust 75.7KW motor power and 15KW heating power, the fully electric servo system uses energy dynamically, making it significantly more efficient per bottle produced than constant-running hydraulic pumps.<\/p>\n<\/div>\n

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        Q8: Is the machine suitable for clean-room pharmaceutical production?<\/strong><\/p>\n

        A: Yes, absolutely. The elimination of hydraulic oil removes the risk of airborne oil mist and leaks, easily allowing the machine to meet stringent clean-room standards.<\/p>\n<\/div>\n

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        Q9: What is the maximum preform weight it can inject?<\/strong><\/p>\n

        A: The machine can achieve a theoretical injection capacity up to 480g, easily supporting a maximum bottle weight of up to 900g for 20L containers.<\/p>\n<\/div>\n

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        Q10: How big is the machine footprint?<\/strong><\/p>\n

        A: As a heavy-duty industrial platform, it measures 6.1 meters in length, 2.6 meters in width, and stands 4.2 meters tall (6.1\/2.6\/4.2m), with a total weight of 28 Tons.<\/p>\n<\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"

        Explore the Y500-V3 Fully Electric One-Step ISBM Machine. 28-ton, 400KN heavy-duty blower for flawless 20L PET\/PC containers with zero oil contamination.<\/p>","protected":false},"featured_media":314,"comment_status":"open","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_brand":[],"product_cat":[19],"product_tag":[],"class_list":["post-312","product","type-product","status-publish","has-post-thumbnail","product_cat-blow-molding-machine","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/injectionstretchblowmolding.com\/fr\/wp-json\/wp\/v2\/product\/312","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/injectionstretchblowmolding.com\/fr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/injectionstretchblowmolding.com\/fr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/fr\/wp-json\/wp\/v2\/comments?post=312"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/fr\/wp-json\/wp\/v2\/media\/314"}],"wp:attachment":[{"href":"https:\/\/injectionstretchblowmolding.com\/fr\/wp-json\/wp\/v2\/media?parent=312"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/fr\/wp-json\/wp\/v2\/product_brand?post=312"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/fr\/wp-json\/wp\/v2\/product_cat?post=312"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/fr\/wp-json\/wp\/v2\/product_tag?post=312"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}