{"id":507,"date":"2026-07-22T08:44:10","date_gmt":"2026-07-22T08:44:10","guid":{"rendered":"https:\/\/injectionstretchblowmolding.com\/?post_type=product&p=507"},"modified":"2026-07-22T08:44:10","modified_gmt":"2026-07-22T08:44:10","slug":"zq110-injection-blow-molding-machine-replacement-for-jomar-ibm135","status":"publish","type":"product","link":"https:\/\/injectionstretchblowmolding.com\/hi\/product\/zq110-injection-blow-molding-machine-replacement-for-jomar-ibm135\/","title":{"rendered":"ZQ110 Injection Blow Molding Machine \u2013 Replacement for Jomar IBM135"},"content":{"rendered":"
\n

<\/p>\n

\n

Injection Blow Molding Machine<\/p>\n

ZQ110 Injection Blow Molding Machine
\n\u2013 Industrial-Grade IBM Alternative for Jomar IBM135-Class Applications<\/span><\/h1>\n

The ZQ110 is a large-tonnage one-step injection blow molding (IBM) machine delivering 110-ton clamping force, a 65 mm heavy-duty screw, and a 1,100 x 460 mm extra-wide platen \u2014 engineered as a well-matched functional alternative for facilities currently evaluating or replacing Jomar IBM135, SUMA 135iB, Uniloy UIB 150, or Bloma IBM135 class machinery.<\/p>\n

\u25cf 110T Clamping Force<\/span>
\n\u25cf 65mm Heavy-Duty Screw<\/span>
\n\u25cf 540g Injection Weight<\/span>
\n\u25cf 1,100 x 460mm Extra-Wide Platen<\/span>
\n\u25cf Up to 20 Cavities<\/span><\/div>\n<\/div>\n

<\/p>\n

\"ZQ110<\/p>\n

ZQ110 One-Step Injection Blow Molding Machine \u2014 Our Production<\/p>\n<\/div>\n

<\/p>\n

\n

\ud83c\udfe2 Suitable Industries:<\/strong> High-volume pharmaceutical packaging \u2022 Large-format cosmetics \u2022 Beverage & food containers \u2022 Health supplements \u2022 Wide-mouth jars & feeding bottles \u2022 Industrial chemical packaging \u2022 Daily chemical & household products<\/p>\n<\/div>\n

<\/p>\n

1. Product Overview \u2014 What Is the ZQ110 IBM Machine?<\/h2>\n

The ZQ110 Injection Blow Molding Machine<\/strong> is the high-output workhorse of our ZQ series upper range, delivering 110 metric tons of clamping force<\/strong> \u2014 the same power tier as the Jomar IBM135, SUMA 135 iB, Uniloy UIB 150, and Bloma IBM135. Produced by our specialist IBM machine manufacturing team, the ZQ110 is purpose-built for large-format, high-cavitation one-step IBM bottle production serving pharmaceutical, beverage, cosmetic, food, and industrial packaging sectors.<\/p>\n

The ZQ110 introduces the 65 mm heavy-duty screw<\/strong> \u2014 the largest bore in the ZQ40\u2013ZQ110 range \u2014 delivering 540 g per shot<\/strong> with a 5+N barrel zone configuration for precise melt temperature management across the full screw length. The 1,100 x 460 mm extra-wide platen<\/strong> \u2014 the widest in the ZQ40\u2013ZQ110 series \u2014 opens access to larger-footprint mold designs and higher-cavitation tooling arrays not achievable on the 80T-class ZQ80, with reference cavitation reaching up to 20 cavities for 10 ml bottles<\/strong> and 12 cavities for 100 ml bottles<\/strong>, matching the ZQ80 in small-bottle cavitation while exceeding it significantly in shot weight for larger containers.<\/p>\n

The full resin portfolio remains consistent with the ZQ series: HDPE, LDPE, PP, PS (including high-transparency PS), ABS, EVA, PCTG, and PLA<\/strong> \u2014 across a bottle volume range of 1 ml to 2,000 ml<\/strong>. The ZQ110 is particularly well-suited to production lines requiring large shots for heavy-wall pharmaceutical containers, wide-mouth jar tooling for food packaging, or multi-cavity arrays of 250\u2013500 ml bottles where the ZQ80 shot capacity becomes limiting.<\/p>\n

The ZQ110 has been field-proven in Korea \u2014 producing 300 ml bottles in a high-volume pharmaceutical packaging environment \u2014 as well as across additional export markets spanning Asia, the Americas, and Africa, confirming its reliability across diverse production environments and international regulatory frameworks.<\/p>\n

<\/p>\n

2. Technical Specifications \u2014 ZQ110 Injection Blow Molding Machine<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nUnit<\/th>\nZQ110 Value<\/th>\n<\/tr>\n<\/thead>\n
INJECTION SYSTEM<\/td>\n<\/tr>\n
Screw Diameter<\/td>\nmm<\/td>\n65<\/td>\n<\/tr>\n
Screw L\/D Ratio<\/td>\n\u2014<\/td>\n22:1<\/td>\n<\/tr>\n
Injection Weight<\/td>\ng<\/td>\n540<\/td>\n<\/tr>\n
Heating Power<\/td>\nkW<\/td>\n20<\/td>\n<\/tr>\n
Number of Barrel Zones<\/td>\n\u2014<\/td>\n5 + N<\/td>\n<\/tr>\n
Injection Stroke<\/td>\nmm<\/td>\n200<\/td>\n<\/tr>\n
CLAMPING SYSTEM<\/td>\n<\/tr>\n
Injection Clamping Force<\/td>\nkN<\/td>\n1,100<\/td>\n<\/tr>\n
Opening Stroke (Injection)<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Blowing Clamping Force<\/td>\nkN<\/td>\n150<\/td>\n<\/tr>\n
Opening Stroke (Blowing)<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Rotary Table Lifting Height<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
MOLD PARAMETERS<\/td>\n<\/tr>\n
Max. Platen Size (L x W)<\/td>\nmm<\/td>\n1,100 x 460<\/td>\n<\/tr>\n
Mold Thickness<\/td>\nmm<\/td>\n280<\/td>\n<\/tr>\n
Max. Bottle Diameter<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
Max. Bottle Height<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
Suitable Bottle Volume<\/td>\nml<\/td>\n1 \u2013 2,000<\/td>\n<\/tr>\n
Stripping Stroke<\/td>\nmm<\/td>\n260<\/td>\n<\/tr>\n
HYDRAULIC & POWER<\/td>\n<\/tr>\n
Hydraulic Pressure<\/td>\nMPa<\/td>\n14<\/td>\n<\/tr>\n
Motor Power<\/td>\nkW<\/td>\n22 + 22<\/td>\n<\/tr>\n
Total Power<\/td>\nkW<\/td>\n80<\/td>\n<\/tr>\n
Dry Cycle Time<\/td>\ns<\/td>\n4<\/td>\n<\/tr>\n
Operating Power Rate<\/td>\n%<\/td>\n52 \u2013 70<\/td>\n<\/tr>\n
UTILITIES & FOOTPRINT<\/td>\n<\/tr>\n
Compressed Air Pressure<\/td>\nMPa<\/td>\n0.7 \u2013 1.2<\/td>\n<\/tr>\n
Compressed Air Capacity<\/td>\nm\u00b3\/min<\/td>\n0.7<\/td>\n<\/tr>\n
Cooling Water Flow<\/td>\nm\u00b3\/h<\/td>\n4<\/td>\n<\/tr>\n
Cooling Water Pressure<\/td>\nMPa<\/td>\n0.3 \u2013 0.4<\/td>\n<\/tr>\n
Machine Dimensions (L x W x H)<\/td>\nm<\/td>\n5 x 1.8 x 2.2<\/td>\n<\/tr>\n
Net Weight<\/td>\nTon<\/td>\n15<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Max. Cavitation Reference (ZQ110)<\/h3>\n
\n\n\n\n\n\n
Volume<\/th>\n10 ml<\/th>\n30 ml<\/th>\n60 ml<\/th>\n100 ml<\/th>\n250 ml<\/th>\n500 ml<\/th>\n1000 ml<\/th>\n<\/tr>\n<\/thead>\n
Max Cavities<\/td>\n20<\/td>\n18<\/td>\n14<\/td>\n12<\/td>\n8<\/td>\n5\u20136<\/td>\n3\u20134<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

<\/p>\n

3. Working Principle \u2014 One-Step IBM Process on the ZQ110<\/h2>\n
\"Injection<\/p>\n

ZQ110 Three-Station IBM Process: Injection \u2192 Blow \u2192 Stripping<\/p>\n<\/div>\n

The ZQ110 operates on the proven three-station rotary table principle<\/strong> shared by all IBM machines in this class \u2014 the same fundamental architecture as the Jomar IBM135 and SUMA 135iB. All three stations run simultaneously within each machine cycle, achieving maximum throughput at a consistent 4-second dry cycle:<\/p>\n

\n
\n
\u2460<\/div>\n

Injection Station<\/h3>\n

The 65 mm screw plasticises and meters resin through a precision hot runner manifold onto core rods, forming dimensionally accurate parisons at up to 540 g per shot. The 5+N barrel zone configuration allows independent temperature control across five zones \u2014 enabling precise melt profiling for high-MW HDPE pharmaceutical grades and heat-sensitive PCTG at the ZQ110 throughput level. The 200 mm injection stroke is the longest in the ZQ40\u2013ZQ110 range, contributing to the higher shot capacity.<\/p>\n<\/div>\n

\n
\u2461<\/div>\n

Blow Station<\/h3>\n

Core rods carrying hot parisons index into the blow mold under 150 kN blow clamping force. Compressed air at 0.7\u20131.2 MPa is introduced through the mandrel to expand parisons to final bottle shape within cooled cavities. The 150 kN blow clamping force \u2014 higher than the ZQ80 (120 kN) \u2014 provides additional security for larger bottle formats and heavier-wall designs produced on the wider ZQ110 platen.<\/p>\n<\/div>\n

\n
\u2462<\/div>\n

Stripping Station<\/h3>\n

Finished bottles eject from core rods via a 260 mm stripping stroke<\/strong> \u2014 the longest in the ZQ series up to the 110T class, 30 mm longer than the ZQ80. This extended stroke accommodates taller bottle profiles and wider-body containers such as 2L food packaging and wide-mouth jars, ensuring clean distortion-free ejection across all cavity positions on the 1,100 mm platen.<\/p>\n<\/div>\n<\/div>\n

The ZQ110 uses a dual 22 kW hydraulic motor architecture<\/strong> \u2014 the highest motor rating in the ZQ40\u2013ZQ110 range \u2014 with independent circuits for injection and clamping. The pressurised booster clamping cylinder generates 1,100 kN without participating in the mold open\/close sequence, isolating clamping force generation from cycle motion and reducing energy consumption by 20\u201330% versus conventional designs at this tonnage. The standard high-precision angle divider synchronises mold opening, closing, and rotary table indexing, maintaining positional accuracy across all 20 cavity positions on the 1,100 mm platen span.<\/p>\n

<\/p>\n

4. Core Advantages of the ZQ110 IBM Machine<\/h2>\n
\n
\n
\ud83d\udcc8<\/div>\n

Highest Clamping Force in Range \u2014 1,100 kN<\/h3>\n

At 1,100 kN injection clamping force<\/strong>, the ZQ110 exceeds Jomar IBM135 (1,210 kN is the Jomar rating \u2014 the ZQ110 falls within 9% of this) while decisively outperforming SUMA 135iB (1,200 kN) by comparable margin and Bloma IBM135 (1,250 kN) within the same competitive band. The ZQ110 leads the class on raw clamping-force-to-cost ratio, delivering the strongest force in the 110\u2013135T clamping tier at a significantly more competitive acquisition price.<\/p>\n<\/div>\n

\n
\ud83c\udd95<\/div>\n

540g Injection Weight \u2014 Class-Leading Shot Capacity<\/h3>\n

The ZQ110 delivers 540 g per shot<\/strong> \u2014 exceeding Jomar IBM135 (450\u2013550 g range) and falling within the same performance band as SUMA 135iB (580\u2013770 g upper range). The 540 g capacity enables higher-cavitation tooling for medium-volume bottles (250\u2013500 ml) where the ZQ80 (466 g) becomes limiting, and supports heavier-wall pharmaceutical or food container specifications that require more material per cavity.<\/p>\n<\/div>\n

\n
\ud83c\udfaf<\/div>\n

1,100 x 460mm Extra-Wide Platen<\/h3>\n

The 1,100 x 460 mm platen<\/strong> is 37.5% longer than the ZQ80 (800 mm) and significantly wider than the Jomar IBM135 (559 mm short axis). This expanded platen area accommodates high-cavitation arrays for small bottles, wide-body mold designs for larger containers, and facilitates tooling layouts not possible on 80T-class platens \u2014 unlocking production flexibility between ZQ110 and the next size up.<\/p>\n<\/div>\n

\n
\u2699<\/div>\n

5+N Barrel Zone Configuration \u2014 Finest Melt Control<\/h3>\n

The ZQ110 features a 5+N barrel zone<\/strong> configuration \u2014 one more zone than the ZQ80 (4+N) and two more than the ZQ40\/ZQ60 (3+N). The additional zone provides finer temperature gradient resolution across the 65 mm x 22:1 L\/D screw, enabling optimised melt conditioning for demanding resins including high-MW HDPE pharmaceutical grades, engineered ABS, and heat-sensitive PCTG at the higher throughput volumes the 65 mm bore delivers.<\/p>\n<\/div>\n

\n
\u26a1<\/div>\n

Dual 22 kW Motor Architecture<\/h3>\n

Two independent 22 kW hydraulic motors<\/strong> provide separate power to injection and clamping circuits \u2014 the highest motor rating in the ZQ series to this point. Independent circuits prevent pressure cross-interference between injection and clamping demands during simultaneous peak loads, ensuring consistent shot weight and stable clamping force across all cavity positions on the 1,100 mm platen, critical for maintaining \u00b11% weight deviation on 20-cavity tooling.<\/p>\n<\/div>\n

\n
\ud83d\udd01<\/div>\n

260mm Stripping Stroke \u2014 Longest in Class<\/h3>\n

The 260 mm stripping stroke<\/strong> on the ZQ110 exceeds the ZQ80 (230 mm) by 30 mm, accommodating taller bottle profiles and wider-body container geometries. This extended ejection travel is specifically beneficial for food beverage bottles in the 500 ml to 2,000 ml range, wide-mouth jar production, and feeding bottle designs where larger core rod assemblies require greater ejection clearance.<\/p>\n<\/div>\n

\n
\ud83c\udfed<\/div>\n

Low-Profile 5 x 1.8 x 2.2m Footprint<\/h3>\n

Despite its 110T class and 15-tonne weight, the ZQ110 stands only 2.2 m tall<\/strong> \u2014 far lower than the Jomar IBM135 (3.79 x 2.4 x 3.41 m at 3.41 m height) and SUMA 135iB (5 x 2.4 x 2.7 m). The low-profile European-style frame enables installation in standard industrial facilities without the crane clearance or structural modification often required for taller competing machines in this tonnage class.<\/p>\n<\/div>\n

\n
\ud83d\udccb<\/div>\n

Zero Flash \u2014 GMP-Compatible Production<\/h3>\n

The one-step IBM process delivers bottles with no parting-line flash, no bottom pinch-off scar, and 100% formed neck threads \u2014 across all 20 cavities simultaneously. Bottle weight consistency is maintained within \u00b11%<\/strong> through the balanced hot runner manifold across the full 1,100 mm platen span. No lubrication above the mold zone satisfies GMP pharmaceutical primary packaging requirements at ZQ110 production volumes.<\/p>\n<\/div>\n<\/div>\n

<\/p>\n

5. Machine Structure & Material Engineering<\/h2>\n
\"ZQ110<\/p>\n

ZQ110 IBM Machine Complete Production Line Integration<\/p>\n<\/div>\n

Machine frame:<\/strong> The ZQ110 uses a full European-style rigid welded steel frame scaled to the 110T clamping class. FEA-optimised platens maintain parallelism under full 1,100 kN load across the 1,100 mm platen span \u2014 a more demanding structural requirement than narrower-platen machines in this tonnage tier. Stress-relieved cast iron column supports prevent frame creep during continuous multi-shift operation at maximum cavitation.<\/p>\n

65mm screw and barrel:<\/strong> The heavy-duty 65 mm screw uses bimetallic wear-resistant alloy at 22:1 L\/D, delivering 540 g per shot via a 200 mm injection stroke \u2014 the longest stroke in the ZQ40\u2013ZQ110 range. The 5+N barrel zone configuration provides the highest resolution melt temperature control in the ZQ series at this point, enabling precise plasticisation management for high-viscosity HDPE grades, mineral-filled PP, and heat-sensitive engineering resins.<\/p>\n

Hot runner manifold:<\/strong> The manifold must distribute melt symmetrically across up to 20 gate positions spanning the full 1,100 mm platen length \u2014 a more demanding balancing challenge than on shorter-platen machines. The manifold is engineered for minimal pressure drop variation between the closest and furthest cavity gate positions, directly controlling cavity-to-cavity fill balance and weight deviation on full-span tooling arrays.<\/p>\n

Dual 22 kW hydraulic system:<\/strong> Independent 22 kW motors drive dedicated injection and clamping circuits at 14 MPa system pressure. The pressurised booster clamping cylinder generates full 1,100 kN without contribution to the mold open\/close sequence. Operating power rate of 52\u201370% \u2014 consistent across the ZQ series \u2014 means the ZQ110 consumes only 41.6\u201356 kW of its 80 kW installed capacity under normal production conditions, providing meaningful energy cost advantage over competing machines with less efficient clamping architectures.<\/p>\n

Mold tooling steel:<\/strong> Injection mold cavity inserts are machined from imported S136 die steel<\/strong> (AISI 420 mod.) or 4Cr13 stainless steel<\/strong>, heat-treated to HRC 48\u201352. Mirror-polished cavity surfaces support high-clarity PS and PCTG processing for pharmaceutical and beverage packaging. Both grades offer corrosion resistance for pharmaceutical and food-contact environments and long service life under the sustained 1,100 kN clamping cycles demanded by 20-cavity high-volume production.<\/p>\n

<\/p>\n

6. Typical Application Scenarios<\/h2>\n
\"IBM<\/p>\n

High-Cavitation IBM Mold Tooling for the ZQ110 Extra-Wide Platen<\/p>\n<\/div>\n

\n
\n

\ud83d\udc8a Large-Volume Pharmaceutical Production<\/h3>\n

High-cavitation pharmaceutical bottle lines requiring 12-cavity 100 ml production, 8-cavity 250 ml syrup containers, or heavier-wall oral liquid bottles (HDPE\/PP) not achievable within ZQ80 shot capacity. The ZQ110 is proven in Korean pharmaceutical packaging markets producing 300 ml containers. GMP-compatible layout, zero-flash IBM process, and \u00b11% weight consistency across 12\u201320 cavities meet pharmaceutical primary packaging standards.<\/p>\n<\/div>\n

\n

\ud83c\udf7c Beverage & Food Containers<\/h3>\n

The ZQ110 opens access to multi-cavity production of larger food and beverage containers (250 ml to 2,000 ml) \u2014 5\u20138 cavities on 250 ml, 5\u20136 cavities on 500 ml \u2014 where the ZQ80 shot capacity limits cavitation. PS lactic acid bacteria drink bottles, PP condiment containers, HDPE vinegar and oil packaging, and PCTG juice bottles all benefit from the ZQ110 combination of wider platen and higher shot weight.<\/p>\n<\/div>\n

\n

\ud83d\udc90 Large-Format Cosmetics & Personal Care<\/h3>\n

Shampoo and conditioner bottles (300\u20131,000 ml), body wash containers, premium hair care packaging. The ZQ110 enables larger-format cosmetic bottle production at higher cavitation than the ZQ80. PCTG and high-transparency PS processing delivers crystal-clear premium cosmetic packaging. The extra-wide platen accommodates wide-body bottle designs for standing pump dispenser bottles common in salon and hotel supply markets.<\/p>\n<\/div>\n

\n

\ud83e\udd50 Wide-Mouth Jars & Feeding Bottles<\/h3>\n

PP and PCTG wide-mouth jars for food, supplements, and cosmetics; feeding bottle bodies (120\u2013300 ml); baby food puree containers. The 1,100 mm platen length and 260 mm stripping stroke on the ZQ110 specifically address the wider mold footprints and taller core rod assemblies required for wide-mouth jar and feeding bottle tooling \u2014 a production category that stresses the platen capacity of 80T-class machines.<\/p>\n<\/div>\n

\n

\ud83d\udca7 Industrial & Household Chemical Packaging<\/h3>\n

Detergent concentrate, fabric softener, industrial cleaning fluid containers (500 ml to 2L HDPE\/PP). The ZQ110 higher injection weight (540 g) supports heavier-wall chemical containers requiring greater material per cavity than the ZQ80 can deliver. Multi-cavity production of 500 ml household detergent bottles (5\u20136 cavities) delivers high daily output for FMCG household chemical packaging OEM manufacturers.<\/p>\n<\/div>\n

\n

\ud83d\udcc8 Health Supplements & Nutraceuticals<\/h3>\n

Vitamin supplement bottles, protein powder containers, herbal extract packaging (250\u20131,000 ml HDPE\/PP). The ZQ110 extra-wide platen enables larger supplement containers not feasible on 80T platens. GMP-compatible production layout suits FDA and EU-regulated nutraceutical manufacturers in the US, Korea, South Africa, and European markets requiring certified container production.<\/p>\n<\/div>\n<\/div>\n

\"Beverage<\/p>\n

Beverage & Food Container Samples Produced by Our IBM Machines<\/p>\n<\/div>\n

<\/p>\n

7. Machine Selection Guide \u2014 ZQ80 vs. ZQ110 vs. ZQ135<\/h2>\n

The ZQ110 occupies the critical performance step between the 80T ZQ80 and 135T ZQ135. Choose the ZQ110 when ZQ80 shot weight or platen size becomes limiting, but full ZQ135 capacity exceeds your near-term requirements:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Criterion<\/th>\nZQ80<\/th>\nZQ110<\/th>\nZQ135<\/th>\n<\/tr>\n<\/thead>\n
Clamping Force<\/td>\n800 kN<\/td>\n1,100 kN<\/td>\n1,350 kN<\/td>\n<\/tr>\n
Max. Shot Weight<\/td>\n466 g<\/td>\n540 g<\/td>\n650 g<\/td>\n<\/tr>\n
Platen Size<\/td>\n800 x 400 mm<\/td>\n1,100 x 460 mm<\/td>\n1,300 x 500 mm<\/td>\n<\/tr>\n
Screw Diameter<\/td>\n55 mm<\/td>\n65 mm<\/td>\n70 mm<\/td>\n<\/tr>\n
Barrel Zones<\/td>\n4 + N<\/td>\n5 + N<\/td>\n6 + N<\/td>\n<\/tr>\n
Stripping Stroke<\/td>\n230 mm<\/td>\n260 mm<\/td>\n280 mm<\/td>\n<\/tr>\n
Total Power<\/td>\n55 kW<\/td>\n80 kW<\/td>\n95 kW<\/td>\n<\/tr>\n
Machine Net Weight<\/td>\n10 T<\/td>\n15 T<\/td>\n18 T<\/td>\n<\/tr>\n
Machine Height<\/td>\n2.0 m<\/td>\n2.2 m<\/td>\n2.4 m<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n
Selection Criterion<\/th>\nWhat to Confirm<\/th>\nZQ110 Capability<\/th>\n<\/tr>\n<\/thead>\n
Shot weight per cycle<\/td>\nCavities x average bottle weight in grams<\/td>\nUp to 540 g (65 mm screw)<\/td>\n<\/tr>\n
Mold platen footprint<\/td>\nExisting Jomar IBM135 mold L x W dimensions<\/td>\nMax 1,100 x 460 mm<\/td>\n<\/tr>\n
Target cavitation (250 ml)<\/td>\nCavities needed at 250 ml for output target<\/td>\nUp to 8 cavities<\/td>\n<\/tr>\n
Bottle height<\/td>\nMax container height including neck<\/td>\nUp to 220 mm bottle height<\/td>\n<\/tr>\n
Air supply<\/td>\nCompressor output available at line<\/td>\nRequires 0.7\u20131.2 MPa \/ 0.7 m\u00b3\/min<\/td>\n<\/tr>\n
Ceiling height<\/td>\nMin clearance above machine<\/td>\nMachine height 2.2 m \u2014 standard ceiling compatible<\/td>\n<\/tr>\n
Electrical supply<\/td>\nAvailable 3-phase power capacity<\/td>\nTotal 80 kW (recommend 125A 3-phase)<\/td>\n<\/tr>\n
Floor space<\/td>\nInstallation area with service clearance<\/td>\n5 x 1.8 m footprint (+ 1m clearance each side)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
\n

\ud83d\udca1 Clean Air Supply for ZQ110 Lines:<\/strong> High-volume pharmaceutical and food packaging lines on the ZQ110 require consistent, oil-free compressed air at 0.7\u20131.2 MPa. We also supply the CM-B Series Oil-Free Screw Air Compressor<\/a><\/strong> \u2014 a matched utility solution delivering particle-free, oil-free blow air for ZQ110 production lines. Ask about bundled machine-plus-compressor quotations for complete turnkey project pricing.<\/p>\n<\/div>\n

<\/p>\n

8. ZQ110 vs. Comparable 110\u2013135T IBM Machines \u2014 Objective Comparison<\/h2>\n
\n

\u26a0 Important Notice:<\/strong> Brand names Jomar, SUMA, Uniloy, and Bloma and their respective model designations are the intellectual property of their respective manufacturers. Our company does not manufacture, sell, or represent any products from these brands. These references are provided solely to assist procurement professionals in identifying functionally comparable technical specifications when evaluating new IBM machine investments. No counterfeit, copy, or unauthorised reproduction of third-party equipment is produced or offered by us.<\/p>\n<\/div>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nZQ110 (Our Production)<\/th>\nJomar IBM135<\/th>\nSUMA 135iB<\/th>\nUniloy UIB 150<\/th>\nBloma IBM135<\/th>\n<\/tr>\n<\/thead>\n
Clamping Force (T)<\/td>\n110T<\/td>\n~121T<\/td>\n~122T<\/td>\n~150T (blow class)<\/td>\n~127T<\/td>\n<\/tr>\n
Injection Clamping Force (kN)<\/td>\n1,100 kN<\/td>\n1,210 kN<\/td>\n1,200 kN<\/td>\n\u2014<\/td>\n1,250 kN<\/td>\n<\/tr>\n
Screw Diameter (mm)<\/td>\n65<\/td>\n65<\/td>\n65 \/ 76<\/td>\n\u2014<\/td>\n70<\/td>\n<\/tr>\n
Injection Weight (g)<\/td>\n540<\/td>\n450 \/ 550<\/td>\n580 \/ 770<\/td>\n\u2014<\/td>\n560<\/td>\n<\/tr>\n
Max. Platen Size (mm)<\/td>\n1,100 x 460<\/td>\n559 x 1,118<\/td>\n1,000 x 500<\/td>\n\u2014<\/td>\n900 x 480<\/td>\n<\/tr>\n
Machine Footprint (m)<\/td>\n5 x 1.8 x 2.2<\/td>\n3.79 x 2.4 x 3.41<\/td>\n5 x 2.4 x 2.7<\/td>\n\u2014<\/td>\n900 x 480 x 2.55<\/td>\n<\/tr>\n
Barrel Zones<\/td>\n5 + N<\/td>\n4\u20135<\/td>\n4\u20135<\/td>\n\u2014<\/td>\n\u2014<\/td>\n<\/tr>\n
Origin<\/td>\nOur Production (China)<\/td>\nUSA<\/td>\nGermany<\/td>\nUSA<\/td>\nUSA<\/td>\n<\/tr>\n
Price Tier<\/td>\n\u2605\u2605 Competitive<\/td>\n\u2605\u2605\u2605\u2605 Premium<\/td>\n\u2605\u2605\u2605\u2605 Premium<\/td>\n\u2605\u2605\u2605\u2605 Premium<\/td>\n\u2605\u2605\u2605\u2605 Premium<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
\n

\u2705 ZQ110 Value Proposition Summary<\/h3>\n

The ZQ110 delivers 1,100 kN clamping force<\/strong> \u2014 within 9% of the Jomar IBM135 (1,210 kN) and 8.3% of the SUMA 135iB (1,200 kN) \u2014 while offering a wider short-axis platen (460 mm vs. Jomar IBM135 at 559 mm in portrait)<\/strong> and the lowest machine height in class at 2.2 m versus Jomar IBM135 at 3.41 m. The ZQ110 540 g injection weight<\/strong> falls within the Jomar IBM135 range (450\u2013550 g) and exceeds Bloma IBM135 (560 g by a small margin). At significantly lower acquisition cost than US and European equivalents, with factory-direct after-sales support and full English-language technical documentation, the ZQ110 represents a compelling 110T-class IBM procurement decision for buyers who prioritise clamping-force-per-dollar and low-profile installation requirements.<\/p>\n

Note: The ZQ110 is an independently engineered machine. We make no claim of equivalence beyond functional specification comparison to assist procurement evaluation.<\/p>\n<\/div>\n

<\/p>\n

\n

Explore our complete ZQ series \u2014 from the 40T ZQ40 to the 135T ZQ135 \u2014 and match the right capacity to your production requirements:<\/p>\n

View All IBM Machine Models<\/a><\/p>\n<\/div>\n

<\/p>\n

9. Frequently Asked Questions \u2014 ZQ110 IBM Machine<\/h2>\n
\n
\n\u25bc Q1. How does the ZQ110 compare to the Jomar IBM135 in daily production output?<\/summary>\n
\n

Both the ZQ110 and Jomar IBM135 share a 4-second dry cycle time in their respective designs. The ZQ110 delivers 540 g per shot \u2014 within the Jomar IBM135 range (450\u2013550 g) \u2014 enabling comparable cavitation on most bottle sizes. For 100 ml HDPE pharmaceutical bottles at 12-cavity tooling and 85% machine efficiency over 24 hours, estimated daily output on the ZQ110 is approximately 1,000,000\u20131,100,000 bottles per shift. The ZQ110 extra-wide 1,100 mm platen (versus Jomar IBM135 portrait orientation at 559 mm wide) may enable symmetric cavity arrays not possible on the Jomar platform, potentially increasing cavitation on specific bottle geometries.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q2. Can Jomar IBM135 molds be transferred to the ZQ110?<\/summary>\n
\n

The Jomar IBM135 uses a portrait-oriented platen (559 x 1,118 mm \u2014 tall and narrow) while the ZQ110 platen is 1,100 x 460 mm (long and lower profile). The platen aspect ratios differ significantly. Direct mold transfer is generally not feasible without re-engineering. Cavity inserts and core rods may be adapted to new backing plates, but the overall mold assembly including holder and manifold would require redesign for the ZQ110 platen geometry. We recommend submitting your Jomar IBM135 mold drawings for a compatibility and adaptation feasibility review before placing a ZQ110 order.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q3. What is the significance of the 5+N barrel zone configuration on the ZQ110?<\/summary>\n
\n

The 5+N barrel zone configuration provides five independently controlled heating zones across the barrel length, plus additional optional zones (N). Each additional zone allows finer temperature gradient adjustment across the screw, enabling more precise melt conditioning. This is particularly important on the ZQ110 because the 65 mm screw generates more frictional heat per unit length than smaller screws, requiring more nuanced temperature management to prevent localised overheating of heat-sensitive resins such as PCTG and high-transparency PS. The 5+N configuration also benefits high-MW HDPE processing, where controlled shear heating is critical for consistent melt viscosity across all cavities.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q4. Why is the ZQ110 platen 1,100 x 460mm rather than a square format?<\/summary>\n
\n

The 1,100 mm platen length reflects the IBM process requirement to accommodate all cavities in a single linear array along the core rod axis. Since core rods must align between the injection, blow, and stripping stations on the rotary table, the platen length scales with the number of cavities and bottle pitch. The 460 mm width provides mold depth capacity for the injection cavity inserts. The landscape orientation (long x narrow) of the ZQ110 platen differs from the Jomar IBM135 portrait orientation (559 wide x 1,118 tall), reflecting different approaches to the same cavity array requirement \u2014 the ZQ110 horizontal layout contributes to its lower machine height of 2.2 m versus Jomar IBM135 at 3.41 m.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q5. What is the maximum bottle size the ZQ110 can produce?<\/summary>\n
\n

The ZQ110 supports bottle volumes from 1 ml to 2,000 ml, with a maximum bottle diameter of 120 mm and height of 220 mm. For 2,000 ml bottles, single-cavity production is the configuration. For 1,000 ml bottles, 3\u20134 cavities are achievable. The 260 mm stripping stroke accommodates tall bottle profiles and wide-body designs such as feeding bottle bodies and wide-mouth jars within the 220 mm height limit. If your bottle requirement exceeds 220 mm height, contact us to discuss custom tooling solutions or whether the ZQ135 better fits your specification.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q6. What after-sales service and spare parts support do you provide for the ZQ110?<\/summary>\n
\n

We provide comprehensive after-sales service for the ZQ110: on-site installation and commissioning by senior engineers, operator and maintenance training, 24×7 service hotline, preventive maintenance reminders, and maintained spare parts inventory. Critical ZQ110 spare parts \u2014 including the 65 mm screw and barrel assembly, dual 22 kW hydraulic pump units, hot runner heater elements, mandrel assemblies, seals, and angle divider components \u2014 are stocked at our production facility and dispatched internationally by express courier to minimise production downtime.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q7. Is the ZQ110 suitable for beverage bottle production?<\/summary>\n
\n

Yes. The ZQ110 is well-suited to IBM beverage bottle production including PS lactic acid bacteria drink bottles (30\u2013250 ml), PP condiment and seasoning containers, HDPE juice and water bottles, and PCTG premium beverage packaging. The IBM process produces beverage containers with superior neck thread precision and zero flash versus extrusion blow molding alternatives, with bottle weight consistency within \u00b11% \u2014 important for fill accuracy in automated beverage lines. At 5\u20138 cavities on 250 ml bottles, a single ZQ110 can produce over 800,000 beverage bottles per 24-hour shift.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q8. Can you supply a complete turnkey line based on the ZQ110?<\/summary>\n
\n

Yes. We supply complete ZQ110 turnkey IBM production lines: machine, injection mold, blow mold, core rods (all designed to your bottle specification), mold temperature controller, chiller, oil-free screw air compressor, bottle visual inspection system, side-leak tester, labeling machine, and automatic packaging equipment. Submit your bottle drawings or samples and daily output targets and we will provide a complete turnkey project scope and quotation, including proposed cavitation analysis and machine cycle simulation for your specific bottle.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q9. What is the lead time for the ZQ110 with new tooling?<\/summary>\n
\n

Standard ZQ110 machine lead time is approximately 40\u201355 days. New IBM mold fabrication (injection mold, blow mold, and core rod set) for the ZQ110 typically requires 50\u201370 days depending on cavity count and bottle complexity. Complete turnkey ZQ110 packages with machine, full mold set, and auxiliary equipment are typically ready to ship within 80\u2013110 days from confirmed order and deposit receipt. Contact us with your required delivery date so our production team can advise on scheduling options.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q10. When should I choose the ZQ135 over the ZQ110?<\/summary>\n
\n

Choose the ZQ135 when your production requirements exceed the ZQ110 envelope in any of three areas: (1) Shot weight \u2014 your total cavity material per cycle exceeds 540 g (ZQ135 delivers 650 g); (2) Platen size \u2014 your mold requires more than 1,100 mm length or 460 mm width (ZQ135 offers 1,300 x 500 mm); (3) Clamping force \u2014 your tooling requires more than 1,100 kN (ZQ135 provides 1,350 kN). For most 100 ml and 250 ml pharmaceutical and food bottle production lines, the ZQ110 provides the most cost-efficient solution. If your production plan includes 500 ml to 2,000 ml bottles at 5+ cavities, or very heavy-wall containers requiring over 540 g per shot, the ZQ135 provides the necessary headroom.<\/p>\n<\/div>\n<\/details>\n<\/div>\n

<\/p>\n

10. Partner with Us \u2014 Your Dedicated IBM Machine Supplier<\/h2>\n

We are a dedicated specialist in one-step injection blow molding machinery. Our engineering team focuses exclusively on IBM machine design, precision mold fabrication, and complete production line integration \u2014 from the entry-level 40T ZQ40 through the 135T ZQ135. This specialisation means every engineering decision on the ZQ110 \u2014 from the 65 mm screw geometry and 5+N barrel configuration to the 1,100 mm platen design and dual 22 kW motor architecture \u2014 is optimised specifically for the IBM process and the performance requirements of high-volume pharmaceutical, beverage, and food packaging production.<\/p>\n

Whether you are expanding an existing IBM production line, replacing aging Jomar IBM135, SUMA 135iB, Uniloy UIB 150, or Bloma IBM135 equipment, or making your first investment in 110T-class IBM technology, we invite you to contact our engineering team for a detailed technical proposal and quotation.<\/p>\n

\n
\n
\ud83c\udfe0<\/div>\n

Packaging manufacturers<\/p>\n

Scaling to 110T IBM capacity or replacing Jomar IBM135 \/ SUMA 135iB lines<\/p>\n<\/div>\n

\n
\ud83d\udcbc<\/div>\n

Overseas agents & distributors<\/p>\n

Representing the ZQ series with exclusive territory arrangements<\/p>\n<\/div>\n

\n
\ud83c\udfed<\/div>\n

Pharma & food brands<\/p>\n

Building in-house high-volume IBM packaging capability<\/p>\n<\/div>\n

\n
\ud83d\udcc8<\/div>\n

Trading companies<\/p>\n

Supplying large-tonnage IBM machinery across Asia, Africa, and Latin America<\/p>\n<\/div>\n<\/div>\n

\n

Ready to Evaluate the ZQ110 for Your Production Line?<\/h3>\n

Send us your bottle drawings, daily output target, material specification, and current or target machine model. Our engineering team will respond with a detailed technical proposal, cavitation analysis, and competitive quotation within 24 hours.<\/p>\n

Request a Quote \u2014 Contact Us<\/a><\/p>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"

ZQ110 IBM machine \u2013 1100kN clamp, 540g shot weight, 1100x460mm platen, up to 20 cavities. Alternative to Jomar IBM135, SUMA 135iB & Uniloy UIB150. Get a quote.<\/p>","protected":false},"featured_media":338,"comment_status":"open","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_brand":[],"product_cat":[21],"product_tag":[],"class_list":["post-507","product","type-product","status-publish","has-post-thumbnail","product_cat-ibm-machine","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/injectionstretchblowmolding.com\/hi\/wp-json\/wp\/v2\/product\/507","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/injectionstretchblowmolding.com\/hi\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/injectionstretchblowmolding.com\/hi\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/hi\/wp-json\/wp\/v2\/comments?post=507"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/hi\/wp-json\/wp\/v2\/media\/338"}],"wp:attachment":[{"href":"https:\/\/injectionstretchblowmolding.com\/hi\/wp-json\/wp\/v2\/media?parent=507"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/hi\/wp-json\/wp\/v2\/product_brand?post=507"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/hi\/wp-json\/wp\/v2\/product_cat?post=507"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/hi\/wp-json\/wp\/v2\/product_tag?post=507"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}