{"id":343,"date":"2026-07-01T05:56:15","date_gmt":"2026-07-01T05:56:15","guid":{"rendered":"https:\/\/injectionstretchblowmolding.com\/?post_type=product&p=343"},"modified":"2026-07-01T05:56:15","modified_gmt":"2026-07-01T05:56:15","slug":"zq135-injection-blow-molding-machine","status":"publish","type":"product","link":"https:\/\/injectionstretchblowmolding.com\/id\/product\/zq135-injection-blow-molding-machine\/","title":{"rendered":"ZQ135 Injection Blow Molding Machine"},"content":{"rendered":"

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ZQ135 Injection Blow Molding Machine \u2014 Super-Heavy-Duty IBM Machine with 1,350 KN Clamping Force & 1,300\u00d7500 mm Platen for Ultra-High-Cavity Industrial Production<\/h1>\n

The ZQ135<\/strong> sits at the absolute apex of our ZQ-series injection blow molding machine (IBM machine)<\/strong> lineup. Delivering a 1,350 KN injection clamping force<\/strong>, a 70 mm single-screw plasticising unit with a 650 g maximum shot weight<\/strong>, a 6+N zone barrel<\/strong> \u2014 the most sophisticated temperature profiling in the ZQ series \u2014 and an unmatched 1,300\u00d7500 mm platen<\/strong>, the ZQ135 defines the upper frontier of factory-direct IBM capability. With dual 37+37 KW independent servo-pump motors<\/strong>, 200 KN blow clamping force<\/strong>, and an 18-tonne industrial frame<\/strong>, it is the definitive choice for producers who demand the absolute maximum output-per-shift from a single IBM machine installation. The ZQ135 serves as a cost-competitive, factory-direct alternative to Jomar 700D, Graham Engineering Wheel Series, Rocheleau R65-Series<\/em> and other ultra-high-tonnage IBM platforms carrying premium import price tags.<\/p>\n

\"ZQ135<\/p>\n

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\ud83d\udc8a Agrochemicals<\/span>
\n\ud83d\udc8a Pharmaceutical & Medical<\/span>
\n\ud83d\udc8a Food & Beverage<\/span>
\n\ud83d\udc8a Household & Industrial Chemicals<\/span>
\n\ud83d\udc8a Cosmetics & Personal Care<\/span>
\n\ud83d\udc8a Veterinary & Industrial Fluids<\/span><\/div>\n

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Core Strengths at a Glance:<\/strong> Screw diameter 70 mm \u00a0|\u00a0 Injection clamping force 1,350 KN \u00a0|\u00a0 Blow clamping force 200 KN \u00a0|\u00a0 Max platen 1,300\u00d7500 mm \u00a0|\u00a0 Shot weight 650 g \u00a0|\u00a0 Barrel zones 6+N \u00a0|\u00a0 Injection stroke 200 mm \u00a0|\u00a0 Stripping stroke 280 mm \u00a0|\u00a0 Dry cycle 4 s \u00a0|\u00a0 Total power 95 KW \u00a0|\u00a0 Dual 37+37 KW motors \u00a0|\u00a0 Net weight 18 T \u00a0|\u00a0 Volume range 1\u20132,000 ml<\/p>\n<\/div>\n<\/section>\n

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ZQ135 Full Technical Specifications \u2014 Parameter Sheet<\/h2>\n

All verified technical parameters for the ZQ135 injection blow molding machine are listed below. All data is for reference; final specifications are subject to the official order confirmation sheet.<\/p>\n

\n\n\n\n<\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Category<\/th>\nParameter<\/th>\nUnit<\/th>\nZQ135<\/th>\n<\/tr>\n<\/thead>\n
INJECTION SYSTEM<\/td>\n<\/tr>\n
<\/td>\nScrew Diameter<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
<\/td>\nScrew L\/D Ratio<\/td>\n%<\/td>\n22 : 1<\/td>\n<\/tr>\n
<\/td>\nInjection Weight<\/td>\ng<\/td>\n650<\/td>\n<\/tr>\n
<\/td>\nHeating Power<\/td>\nKW<\/td>\n30<\/td>\n<\/tr>\n
<\/td>\nNumber of Barrel Zones<\/td>\n\u2014<\/td>\n6 + N<\/td>\n<\/tr>\n
<\/td>\nInjection Stroke<\/td>\nmm<\/td>\n200<\/td>\n<\/tr>\n

<\/p>\n

CLAMPING SYSTEM<\/td>\n<\/tr>\n
<\/td>\nClamping Force of Injection<\/td>\nKN<\/td>\n1,350<\/td>\n<\/tr>\n
<\/td>\nOpening Stroke for Injection<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
<\/td>\nClamping Force of Blowing<\/td>\nKN<\/td>\n200<\/td>\n<\/tr>\n
<\/td>\nOpening Stroke for Blowing<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
<\/td>\nLifting Height of Rotary Table<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n

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MOULD<\/td>\n<\/tr>\n
<\/td>\nMax. Platen Size (L \u00d7 W)<\/td>\nmm<\/td>\n1,300 \u00d7 500<\/td>\n<\/tr>\n
<\/td>\nMould Thickness<\/td>\nmm<\/td>\n280<\/td>\n<\/tr>\n
<\/td>\nMax. Diameter of Bottle<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
<\/td>\nBottle Height<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
<\/td>\nSuitable Bottle Volume Range<\/td>\nml<\/td>\n1 \u2013 2,000<\/td>\n<\/tr>\n
<\/td>\nStripping Stroke<\/td>\nmm<\/td>\n280<\/td>\n<\/tr>\n

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HYDRAULIC SYSTEM<\/td>\n<\/tr>\n
<\/td>\nHydraulic Pressure<\/td>\nMPa<\/td>\n14<\/td>\n<\/tr>\n
<\/td>\nMotor Power<\/td>\nKW<\/td>\n37 + 37<\/td>\n<\/tr>\n
<\/td>\nDry Cycle Time<\/td>\ns<\/td>\n4<\/td>\n<\/tr>\n
<\/td>\nTotal Power<\/td>\nKW<\/td>\n95<\/td>\n<\/tr>\n
<\/td>\nOperating Power<\/td>\n%<\/td>\n52 \u2013 70<\/td>\n<\/tr>\n

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OTHERS<\/td>\n<\/tr>\n
<\/td>\nMin. Air Pressure of Compressed Air<\/td>\nMPa<\/td>\n0.7 \u2013 1.2<\/td>\n<\/tr>\n
<\/td>\nCompressed Air Capacity<\/td>\nM\u00b3\/min<\/td>\n0.7<\/td>\n<\/tr>\n
<\/td>\nWater Flowage<\/td>\nM\u00b3\/h<\/td>\n4<\/td>\n<\/tr>\n
<\/td>\nCooling Water Pressure<\/td>\nMPa<\/td>\n0.3 \u2013 0.4<\/td>\n<\/tr>\n
<\/td>\nMachine Dimension (L \u00d7 W \u00d7 H)<\/td>\nM<\/td>\n5.5 \u00d7 2 \u00d7 2.4<\/td>\n<\/tr>\n
<\/td>\nNet Weight<\/td>\nTon<\/td>\n18<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

\u24d8 The above parameters are for reference only. Due to continuous improvement of equipment, the company reserves the right to modify specifications without prior notice.<\/p>\n<\/section>\n

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How the ZQ135 IBM Machine Works \u2014 Peak-Tonnage Three-Station Rotary Process<\/h2>\n

\"Injection<\/p>\n

The ZQ135 executes the same three-station rotary IBM process architecture as all ZQ-series machines \u2014 but at the highest specifications in the entire range. At 1,350 KN injection clamping force, 650 g shot capacity, and a 1,300\u00d7500 mm platen, the ZQ135 sustains true peak-throughput multi-cavity production<\/strong> on the largest tooling configurations available in the ZQ series, maintaining a 4-second dry cycle across all three stations simultaneously.<\/p>\n

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\u2460<\/div>\n

Station 1 \u2014 1,350 KN Peak-Tonnage Injection<\/h3>\n

Molten resin is delivered at up to 650 g per shot through the 70 mm screw \u2014 the largest in the ZQ range \u2014 into injection cavities locked by 1,350 KN of hydraulic clamping force. The 6+N zone barrel provides the finest melt temperature profiling in the entire ZQ series, and the 200 mm injection stroke delivers the volume capacity needed to supply maximum-cavity-count tooling on the 1,300\u00d7500 mm platen with consistent, repeatable shot weights at industrial 24\/7 production speeds.<\/p>\n<\/div>\n

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\u2461<\/div>\n

Station 2 \u2014 200 KN Maximum Blow Clamping<\/h3>\n

The still-hot parison rotates 120\u00b0 to the blow station where 200 KN of blow clamping force \u2014 the highest in the ZQ series \u2014 seals the blow cavity against the full inflation pressure of 0.7\u20131.2 MPa compressed air. At this blow tonnage, zero flash is maintained even on the most ambitious multi-cavity blow mould configurations for large-format HDPE, PP, and PET containers, providing complete parting-line integrity across every cavity in the set throughout each production cycle.<\/p>\n<\/div>\n

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\u2462<\/div>\n

Station 3 \u2014 280 mm Maximum Stripping Stroke<\/h3>\n

The ZQ135 features the longest stripping stroke in the ZQ series at 280 mm \u2014 20 mm beyond the ZQ110 \u2014 providing the greatest core pin clearance available for ejecting containers from the largest and deepest multi-cavity rotary table assemblies. This extended stroke is critical for jam-free, reliable stripping at full cycle speed when running 12\u201320+ cavity configurations on the 1,300\u00d7500 mm platen, where physical core pin array depth is greatest.<\/p>\n<\/div>\n<\/div>\n

ZQ135 Industrial Production Line Integration<\/h3>\n

\"ZQ135<\/p>\n

At 18 T and 5.5 \u00d7 2 \u00d7 2.4 m, the ZQ135 is engineered for permanent installation in large-scale dedicated bottle production facilities. The 95 KW total installed power and dual 37+37 KW independent servo-pump hydraulic architecture provide the sustained power delivery needed for continuous maximum-cavity-count production without performance degradation over extended shifts. Downstream integration capabilities include high-speed servo conveyor take-off, 100% online pneumatic leak and torque testers, multi-lane bottle orientation, high-speed rotary labelling, multi-head inkjet or laser coding, vision inspection with automatic reject systems, and robotic case-packing and palletising. The PLC system supports Modbus TCP and Ethernet\/IP for real-time MES, OEE monitoring, and remote diagnostic connectivity as standard.<\/p>\n

Structural Composition<\/h3>\n

The ZQ135 is built on six massively engineered sub-assemblies representing the peak of the ZQ design programme: (1) 70 mm Ultra-capacity injection unit<\/strong> \u2014 single-screw with 22:1 L\/D, 6+N zone barrel, 200 mm stroke, 650 g shot, 30 KW barrel heating; (2) 1,350 KN hydraulic injection clamping unit<\/strong> \u2014 four-column dual-platen system with hydraulic over-centre lock; (3) Peak-format precision rotary table<\/strong> \u2014 servo-indexed with 70 mm hydraulic lift, 1,300\u00d7500 mm platen, heavy-section hardened guide columns; (4) 200 KN independent blow assembly<\/strong> \u2014 highest blow clamp in the ZQ range with multi-stage air pressure regulation; (5) Dual 37+37 KW independent servo-pump hydraulic units<\/strong> \u2014 fully independent injection and clamping circuits at 14 MPa; (6) Industrial-grade PLC control cabinet<\/strong> \u2014 Siemens\/Mitsubishi PLC with 12-inch colour HMI, multi-recipe management, OEE\/production data logging, Modbus TCP and Ethernet\/IP standard, remote diagnostics, and optional SCADA\/MES integration.<\/p>\n<\/section>\n

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8 Core Advantages of the ZQ135 Injection Blow Molding Machine<\/h2>\n
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\ud83c\udfc5<\/span><\/p>\n
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1,350 KN \u2014 Absolute Peak Clamping in the ZQ Series<\/h3>\n

The ZQ135 delivers 1,350 KN of injection clamping force \u2014 the highest in the entire ZQ range, 22.7% more than the ZQ110, and 3.375\u00d7 the ZQ40. This peak tonnage is the foundation that enables 20+ cavity tooling configurations on the 1,300\u00d7500 mm platen without any risk of flash on the injection parting line, sustaining absolute zero-flash production at industrial scale regardless of resin viscosity or parison wall mass.<\/p>\n<\/div>\n<\/div>\n

\ud83d\udd25<\/span><\/p>\n
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650 g Maximum Shot Weight \u2014 Series Peak Capacity<\/h3>\n

The 70 mm screw with 200 mm injection stroke delivers 650 g per shot \u2014 the highest in the ZQ series, 20.4% more than the ZQ110’s 540 g. This peak shot capacity supports the largest aggregate cavity-weight configurations achievable in a single ZQ machine cycle, enabling high-cavity-count production of small containers (e.g., 20+ cavities for 30 ml vials) or thick-wall large containers (up to 2,000 ml) within the same machine platform.<\/p>\n<\/div>\n<\/div>\n

\ud83c\udfdb<\/span><\/p>\n
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1,300\u00d7500 mm Platen \u2014 Series Maximum Tooling Envelope<\/h3>\n

At 1,300\u00d7500 mm, the ZQ135 platen is the largest in the ZQ series \u2014 18.2% longer and 8.7% wider than the ZQ110’s 1,100\u00d7460 mm \u2014 providing the additional horizontal and vertical span needed to accommodate multi-row, high-column cavity layouts that are physically impossible on any smaller ZQ model. This extra platen area translates directly into more cavities per shot and lower per-unit production cost at any given container size.<\/p>\n<\/div>\n<\/div>\n

\u26a1<\/span><\/p>\n
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Dual 37+37 KW Motors \u2014 Highest Hydraulic Power in ZQ Series<\/h3>\n

Twin 37 KW servo-pump motors \u2014 each exactly double the ZQ80’s 18.5 KW units \u2014 provide 74 KW of dedicated hydraulic motor capacity with fully independent injection and clamping circuits. This dual-circuit architecture eliminates hydraulic pressure competition at the highest operating tonnages, delivering consistent 1,350 KN clamping force response and fast plasticising recovery simultaneously throughout every 4-second production cycle at maximum cavity load.<\/p>\n<\/div>\n<\/div>\n

\ud83c\udfaf<\/span><\/p>\n
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6+N Zone Barrel \u2014 Finest Melt Profiling in the Range<\/h3>\n

The 6+N zone barrel is the most sophisticated temperature profiling system in the ZQ series \u2014 one additional zone beyond the ZQ110’s 5+N. With six independently controlled barrel zones plus nozzle zone(s), the ZQ135 achieves the finest possible melt temperature gradient from feed throat to injection point. This exceptional profiling precision is critical when processing specialty resins \u2014 pharmaceutical-grade PP, high-IV PET, barrier-layer EVOH blends, or heat-sensitive PVC \u2014 at the 650 g shot weights required by maximum-cavity-count tooling.<\/p>\n<\/div>\n<\/div>\n

\ud83d\udcaa<\/span><\/p>\n
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200 KN Blow Clamping \u2014 Zero Blow-Line Flash at Any Cavity Count<\/h3>\n

The ZQ135’s 200 KN blow clamping force \u2014 the highest in the entire ZQ series, 33% more than the ZQ110’s 150 KN \u2014 provides the definitive blow parting-line integrity for the most ambitious multi-cavity blow mould configurations. Whether running 20+ cavity small-container tooling or 4\u20136 cavity large-format configurations with high blow pressure, 200 KN of blow clamping guarantees sealed cavities and zero blow-line flash throughout every production cycle.<\/p>\n<\/div>\n<\/div>\n

\ud83d\udd27<\/span><\/p>\n
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280 mm Stripping Stroke \u2014 Maximum Core Pin Clearance<\/h3>\n

At 280 mm, the ZQ135’s stripping stroke is the longest in the ZQ range \u2014 20 mm beyond the ZQ110 \u2014 providing the maximum physical clearance for positive, jam-free ejection from the deepest multi-cavity core pin arrays on the rotary table platen. For producers running 15\u201320+ cavity configurations where core pin assembly depth is at its greatest, this extended stroke is the technical feature that sustains reliable automatic ejection at full 4-second cycle speed without operator intervention.<\/p>\n<\/div>\n<\/div>\n

\ud83c\udfed<\/span><\/p>\n
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18-Tonne Industrial Frame \u2014 Built for Decades of Peak-Load Operation<\/h3>\n

At 18 T net weight \u2014 20% heavier than the ZQ110 \u2014 the ZQ135 machine frame, guide columns, clamping cylinders, and rotary table are all scaled to sustain 1,350 KN repeated clamping loads over decades of continuous 24\/7 production without structural fatigue, dimensional drift, or guide column wear exceeding design tolerances. Heavy-section weld fabrication, full stress-relief annealing, and precision surface grinding ensure long-term clamping force accuracy and dimensional repeatability across the full production life of the machine.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

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Structure Design & Material Engineering of the ZQ135<\/h2>\n

\"ZQ135<\/p>\n

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\ud83d\udd27 70 mm Screw with 6+N Zone Barrel & 30 KW Heating<\/h3>\n

The 70 mm single screw is the largest in the ZQ series, manufactured from nitrogen-hardened tool steel with a bi-metallic barrel liner providing maximum abrasion and corrosion resistance for continuous high-volume operation. The 22:1 L\/D ratio with 6+N independently controlled temperature zones provides the finest melt profiling in the range, while 30 KW of barrel heating power ensures rapid start-up and sustained melt quality at 650 g shot weights across all resins. Shot-weight repeatability is typically within \u00b10.3% across all cavities.<\/p>\n<\/div>\n

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\ud83d\udd27 Peak-Format 1,300\u00d7500 mm Rotary Table<\/h3>\n

The ZQ135 rotary table is the largest in the series, machined from stress-relieved high-grade ductile cast iron to support the 1,300\u00d7500 mm platen and its maximum-cavity-count tooling. Four heavy-section precision guide columns in H6\/g5 fit with hardened and ground running surfaces maintain core pin alignment under repeated 1,350 KN clamping forces. The retained 70 mm hydraulic lift stroke ensures smooth platen elevation without lateral force at any cavity count, preserving core pin register throughout the machine’s service life.<\/p>\n<\/div>\n

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\ud83d\udd27 Peak-Envelope IBM Mould Tooling<\/h3>\n

The 1,300\u00d7500 mm platen and 280 mm mould thickness define the absolute maximum IBM tooling envelope available in the ZQ series. Multi-row cavity configurations with row counts not achievable on any smaller model are standard on the ZQ135. Core pins are precision-ground H13 tool steel with DLC or hard-chrome coating; injection and blow cavity blocks are 5-axis CNC machined from P20 or H13 steel to \u00b10.01 mm. Complete matched machine + mould packages including cavity layout, mould flow simulation, and dimensional validation are available.<\/p>\n<\/div>\n

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\ud83d\udd27 Dual 37+37 KW Independent Hydraulic Systems<\/h3>\n

Twin 37 KW servo-pump motors drive fully independent injection\/plasticising and clamping\/table circuits at 14 MPa system pressure with closed-loop proportional valve control. At this power level, each independent circuit can operate at full rated capacity simultaneously without any hydraulic flow or pressure sharing \u2014 the only architecture that can reliably sustain 1,350 KN clamping responses and 650 g plasticising recovery within the same 4-second cycle at continuous industrial production rates.<\/p>\n<\/div>\n

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\ud83d\udd27 Industry 4.0-Ready Control with SCADA Integration<\/h3>\n

Siemens or Mitsubishi PLC with a 12-inch industrial colour HMI provides comprehensive parameter management with multi-recipe storage, OEE production counter, real-time hydraulic and thermal trend display, fault history logging, and USB\/Ethernet data export. Modbus TCP and Ethernet\/IP are standard. Optional SCADA integration via OPC-UA allows live machine data streaming to factory-level monitoring systems. Remote diagnostics via VPN enables real-time parameter monitoring and fault guidance from our technical team without on-site visits.<\/p>\n<\/div>\n

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\ud83d\udd27 Peak-Load CE Safety Architecture<\/h3>\n

The ZQ135’s 1,350 KN clamping force and 18 T machine weight demand the most robust safety architecture in the ZQ series. IEC 60204-1 Category 3 control reliability with dual-channel emergency stop, full perimeter interlocked guarding across the 5.5 \u00d7 2 m machine envelope, hydraulic over-pressure relief on both independent circuits, anti-restart protection, hydraulic depressurisation on door-open, and LOTO provisions are all incorporated as standard. CE compliance to Machinery Directive 2006\/42\/EC and Low Voltage Directive 2014\/35\/EU is certified and documented.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

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Typical Application Scenarios \u2014 Where the ZQ135 IBM Machine Excels<\/h2>\n

\"High-quality<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n
Industry<\/th>\nTypical Products<\/th>\nWhy ZQ135 for This Market<\/th>\n<\/tr>\n<\/thead>\n
\ud83d\udc8a Agrochemicals<\/td>\nPesticide, herbicide, fungicide bottles (250\u20132,000 ml) at the highest annual volumes<\/td>\nPeak-cavity HDPE production on 1,300\u00d7500 mm platen; 1,350 KN guarantees zero flash at maximum cavity count; highest per-shift output in the ZQ series for global agrochemical supply chain volumes<\/td>\n<\/tr>\n
\ud83d\udc8a Pharmaceutical & Medical<\/td>\nMass-market OTC syrup, oral rehydration, large-volume IV solution containers (100\u20132,000 ml)<\/td>\nFlash-free PP\/PET processing at highest throughput; 6+N barrel supports tightest IV window PET and speciality pharmaceutical resins; maximum cavity count for high-volume OTC pharmaceutical production lines<\/td>\n<\/tr>\n
\ud83d\udc8a Food & Beverage<\/td>\nCooking oil, sauce, honey, condiment, edible liquid bottles (200\u20132,000 ml) for global retail supply<\/td>\nFood-contact PP\/HDPE at peak cavities; 1,300\u00d7500 mm platen maximises cavities-per-shot; uniform wall thickness for consistent fill-level marking at global packaging volumes<\/td>\n<\/tr>\n
\ud83d\udc8a Household & Industrial Chemicals<\/td>\nCleaning agents, disinfectants, bleach, detergents (500\u20132,000 ml) for mass-market retail and private-label supply<\/td>\nHDPE chemical resistance at the highest output per shift; 1,350 KN clamping sustains zero flash on thick-wall chemical-barrier parisons at maximum cavity count<\/td>\n<\/tr>\n
\ud83d\udc8a Cosmetics & Personal Care<\/td>\nHigh-volume shampoo, body wash, hand soap, conditioner (250\u20131,000 ml) for retail and contract packaging<\/td>\nHigh-gloss PP surface; peak cavity count for minimum cost-per-bottle on the largest personal care production contracts; zero bottom weld line for premium product presentation<\/td>\n<\/tr>\n
\ud83d\udc8a Veterinary & Industrial Fluids<\/td>\nVeterinary drug bottles, industrial lubricants, agricultural pour-on treatments (250\u20131,000 ml)<\/td>\nPeak-cavity HDPE at maximum throughput for high-volume veterinary and industrial fluid container supply; precision dose-line marking; multi-SKU recipe changeover flexibility<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n

<\/p>\n

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Complete ZQ Series \u2014 ZQ40 \/ ZQ60 \/ ZQ80 \/ ZQ110 \/ ZQ135 Comparison<\/h2>\n

Use this table to position the ZQ135 within the full ZQ series and identify the model best matched to your production scale:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nZQ40<\/th>\nZQ60<\/th>\nZQ80<\/th>\nZQ110<\/th>\nZQ135 (This Model)<\/th>\n<\/tr>\n<\/thead>\n
Injection Clamp<\/td>\n400 KN<\/td>\n600 KN<\/td>\n800 KN<\/td>\n1,100 KN<\/td>\n1,350 KN<\/td>\n<\/tr>\n
Blow Clamp<\/td>\n60 KN<\/td>\n100 KN<\/td>\n120 KN<\/td>\n150 KN<\/td>\n200 KN<\/td>\n<\/tr>\n
Screw Diameter<\/td>\n40\/45 mm<\/td>\n45\/50 mm<\/td>\n55 mm<\/td>\n65 mm<\/td>\n70 mm<\/td>\n<\/tr>\n
Max Shot Weight<\/td>\n190\/260 g<\/td>\n260\/383 g<\/td>\n466 g<\/td>\n540 g<\/td>\n650 g<\/td>\n<\/tr>\n
Barrel Zones<\/td>\n3+N<\/td>\n3+N<\/td>\n4+N<\/td>\n5+N<\/td>\n6+N<\/td>\n<\/tr>\n
Injection Stroke<\/td>\n120 mm<\/td>\n160 mm<\/td>\n180 mm<\/td>\n200 mm<\/td>\n200 mm<\/td>\n<\/tr>\n
Max Platen<\/td>\n480\u00d7340 mm<\/td>\n600\u00d7390 mm<\/td>\n800\u00d7400 mm<\/td>\n1,100\u00d7460 mm<\/td>\n1,300\u00d7500 mm<\/td>\n<\/tr>\n
Stripping Stroke<\/td>\n220 mm<\/td>\n230 mm<\/td>\n230 mm<\/td>\n260 mm<\/td>\n280 mm<\/td>\n<\/tr>\n
Barrel Heating<\/td>\n7.5 KW<\/td>\n14 KW<\/td>\n18 KW<\/td>\n20 KW<\/td>\n30 KW<\/td>\n<\/tr>\n
Total Power<\/td>\n20 KW<\/td>\n37 KW<\/td>\n55 KW<\/td>\n80 KW<\/td>\n95 KW<\/td>\n<\/tr>\n
Motor Config.<\/td>\nSingle<\/td>\nSingle 18.5\/22 KW<\/td>\nDual 18.5+18.5<\/td>\nDual 22+22<\/td>\nDual 37+37 KW<\/td>\n<\/tr>\n
Machine Weight<\/td>\n3.8 T<\/td>\n5 T<\/td>\n10 T<\/td>\n15 T<\/td>\n18 T<\/td>\n<\/tr>\n
Footprint (L\u00d7W\u00d7H)<\/td>\n3.5\u00d71.3\u00d71.7 m<\/td>\n3.8\u00d71.4\u00d71.8 m<\/td>\n4.5\u00d71.6\u00d72 m<\/td>\n5\u00d71.8\u00d72.2 m<\/td>\n5.5\u00d72\u00d72.4 m<\/td>\n<\/tr>\n
Best For<\/td>\nPharma vials, cosmetics, small food<\/td>\nMid-large food, agrochem<\/td>\nHigh-cavity industrial, agrochem<\/td>\nMax-cavity industrial, highest throughput<\/td>\nAbsolute peak output \u2014 largest platen, highest tonnage, maximum cavities<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
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\ud83d\udca1 ZQ135 is the right choice when:<\/strong> you need the absolute highest output-per-shift from a single IBM machine installation; when your cavity count requirement exceeds what the ZQ110’s 1,100\u00d7460 mm platen can accommodate; when total per-cycle shot weight approaches or exceeds 540 g; or when 6+N melt zone control is required for specialty resin processing. For lower production scales, the ZQ110 or ZQ80 delivers equivalent container quality with lower capital and energy cost. Our engineers confirm the optimal model for your application at no charge.<\/p>\n<\/div>\n<\/section>\n

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ZQ135 vs. Jomar \/ Graham Engineering \/ Rocheleau \u2014 Objective Performance Comparison<\/h2>\n
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\u26a0\ufe0f Important Disclaimer:<\/strong> Brand names including Jomar, Graham Engineering, and Rocheleau are registered trademarks of their respective owners. This comparison is provided solely as a technical buyer reference based on publicly available published specifications. We do not manufacture, sell, or represent any products bearing these trademarks, and this reference constitutes no form of counterfeit goods representation or intellectual property infringement. The ZQ135 is an independently designed and manufactured machine serving the same market applications.<\/p>\n<\/div>\n

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Parameter<\/th>\nOur ZQ135<\/th>\nJomar 700D (ref.)<\/th>\nGraham Engineering (ref.)<\/th>\nRocheleau R65 (ref.)<\/th>\n<\/tr>\n<\/thead>\n
Process Type<\/td>\nIBM 3-station rotary<\/td>\nIBM<\/td>\nIBM\/Wheel<\/td>\nIBM<\/td>\n<\/tr>\n
Injection Clamp Force<\/td>\n1,350 KN<\/td>\n~3,000+ KN<\/td>\n~1,500\u20132,500 KN<\/td>\n~1,400\u20132,000 KN<\/td>\n<\/tr>\n
Max Platen Size<\/td>\n1,300\u00d7500 mm<\/td>\n~1,800\u00d7700 mm<\/td>\n~1,400\u00d7600 mm<\/td>\n~1,500\u00d7650 mm<\/td>\n<\/tr>\n
Max Injection Weight<\/td>\n650 g<\/td>\n~1,200\u20131,500 g<\/td>\n~800\u20131,200 g<\/td>\n~900\u20131,300 g<\/td>\n<\/tr>\n
Total Power<\/td>\n95 KW<\/td>\n~200\u2013280 KW<\/td>\n~160\u2013220 KW<\/td>\n~180\u2013250 KW<\/td>\n<\/tr>\n
Machine Weight<\/td>\n18 T<\/td>\n~50\u201370 T<\/td>\n~35\u201355 T<\/td>\n~40\u201360 T<\/td>\n<\/tr>\n
Machine Footprint<\/td>\n5.5\u00d72\u00d72.4 m<\/td>\n~10\u00d74\u00d74 m<\/td>\n~8\u00d73.5\u00d73.5 m<\/td>\n~9\u00d73.8\u00d73.5 m<\/td>\n<\/tr>\n
Dry Cycle Time<\/td>\n4 s<\/td>\n~7\u201310 s<\/td>\n~7\u201310 s<\/td>\n~7\u201310 s<\/td>\n<\/tr>\n
Price Range (est.)<\/td>\nContact for Quote<\/td>\n$$$$$+ (Premium)<\/td>\n$$$$$+ (Premium)<\/td>\n$$$$$+ (Premium)<\/td>\n<\/tr>\n
Spare Parts Lead Time<\/td>\nFast \u2014 factory direct<\/td>\n10\u201324 weeks import<\/td>\n10\u201324 weeks import<\/td>\n12\u201328 weeks import<\/td>\n<\/tr>\n
Remote Diagnostics<\/td>\nStandard \u2014 Modbus\/Ethernet\/IP<\/td>\nOptional\/premium<\/td>\nOptional\/premium<\/td>\nOptional\/premium<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Referenced competitor specifications are approximate figures from publicly available product literature. Actual values vary by model configuration. ZQ135 specifications are factory-verified.<\/p>\n<\/section>\n

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ZQ135 Selection Guide \u2014 Confirming the Right Fit for Peak-Scale Production<\/h2>\n

The ZQ135 is reserved for producers who have genuinely exhausted the output potential of the ZQ110 or require the absolute maximum cavity count, shot weight, or barrel zone profiling that a single ZQ-series IBM machine can deliver. Confirm these parameters before ordering:<\/p>\n

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1. Cavity Count Beyond ZQ110 Capacity<\/h3>\n

Choose the ZQ135 when your required cavity layout exceeds the ZQ110’s 1,100\u00d7460 mm platen, or when total per-cycle shot weight across all cavities exceeds 540 g. Provide bottle dimensions and target cavities \u2014 our team delivers a cavity layout drawing showing the optimum multi-row configuration within the 1,300\u00d7500 mm platen footprint, with shot-weight verification against the 650 g envelope.<\/p>\n<\/div>\n

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2. Container & Parison Specification<\/h3>\n

Confirm bottle volume (1\u20132,000 ml), body diameter (max 120 mm), height (max 220 mm), neck finish, and wall thickness target. For maximum-cavity small-container production (e.g., 20+ cavities at 30 ml), confirm that aggregate per-shot parison weight across all cavities falls within 650 g. Send 3D CAD files or engineering drawings for a full technical review at no charge.<\/p>\n<\/div>\n

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3. Specialty Resin & 6+N Barrel Requirement<\/h3>\n

Specify resin and any specialty processing requirements. The ZQ135’s 6+N zone barrel is particularly valuable for: pharmaceutical-grade PP with tight melt flow index windows; high-IV PET requiring precise IV retention management; barrier-layer or EVOH-blend resins needing staged melt profiling; heat-sensitive PVC; or any resin where the ZQ110’s 5+N zoning is insufficient for the required product quality specification.<\/p>\n<\/div>\n

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4. Facility & Civil Engineering<\/h3>\n

The ZQ135 requires: 3-phase electrical supply for 95 KW total connected load; compressed air at 0.7\u20131.2 MPa \/ 0.7 M\u00b3\/min; cooling water at 0.3\u20130.4 MPa \/ 4 M\u00b3\/h via dedicated industrial chiller. The 18 T machine weight requires a reinforced slab of minimum 400 mm thickness rated for at least 10 T\/m\u00b2 beneath the 5.5 \u00d7 2 m base. Overhead crane or gantry access rated for minimum 22 T is required for installation. A structural engineer assessment is mandatory before machine delivery.<\/p>\n<\/div>\n

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5. Automation, MES & SCADA Integration<\/h3>\n

At this production scale, full automation is standard practice. Confirm downstream interface requirements (conveyor, leak tester, labelling, case-packer, palletiser) and MES\/SCADA integration protocols. The ZQ135 supports Modbus TCP, Ethernet\/IP, and optional OPC-UA for direct SCADA integration. Provide your plant automation architecture documentation during engineering consultation for correct I\/O and protocol configuration.<\/p>\n<\/div>\n

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6. Mould Strategy & ROI Analysis<\/h3>\n

At the ZQ135 scale, investment in new maximum-cavity-count tooling designed specifically for the 1,300\u00d7500 mm platen typically delivers the fastest ROI versus adapting existing smaller-platen tooling. Our team provides free cavity layout drawings, full tooling cost estimates, mould flow simulation, dimensional validation, and a cost-per-bottle ROI analysis comparing ZQ135 investment against current production benchmarks \u2014 all before any purchase commitment.<\/p>\n<\/div>\n<\/div>\n

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\u26a0\ufe0f Upgrading to ZQ135 from ZQ110 or a competitor machine?<\/strong> Our engineers evaluate your existing mould compatibility with the ZQ135 platen, model the cavity-count upgrade potential on the larger tooling envelope, and deliver a full ROI analysis \u2014 quantifying per-unit cost savings at your target production volume against the ZQ135 capital investment. Contact us for a confidential, no-obligation upgrade assessment.<\/p>\n<\/div>\n<\/section>\n

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Frequently Asked Questions \u2014 ZQ135 Injection Blow Molding Machine<\/h2>\n
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\n\u2753 Q1. What specifically differentiates the ZQ135 from the ZQ110?<\/summary>\n

The ZQ135 advances beyond the ZQ110 across every key specification: injection clamping force increases from 1,100 KN to 1,350 KN (+22.7%); blow clamping from 150 KN to 200 KN (+33%); screw diameter from 65 mm to 70 mm; maximum shot weight from 540 g to 650 g (+20.4%); barrel zones from 5+N to 6+N; platen size from 1,100\u00d7460 mm to 1,300\u00d7500 mm (+18%\/+8.7%); stripping stroke from 260 mm to 280 mm; motor power from dual 22+22 KW to dual 37+37 KW; total power from 80 KW to 95 KW; and machine weight from 15 T to 18 T. Every advance is directional toward a single goal: maximum cavity count and absolute peak output per shift from a single IBM machine installation.<\/p>\n<\/details>\n

\n\u2753 Q2. What is the maximum cavity count achievable on the ZQ135?<\/summary>\n

Maximum cavity count depends on container dimensions, cavity pitch, and core pin geometry. For 30 ml pharmaceutical vials, 16\u201320+ cavities are achievable within the 1,300\u00d7500 mm platen. For 100 ml bottles, 12\u201316 cavities are typical. For 500 ml containers, 6\u201310 cavities. For 1,000\u20132,000 ml, 4\u20136 cavities. Total aggregate parison weight across all cavities must not exceed 650 g per cycle. Our mould design team provides a free cavity layout drawing with shot-weight verification for your specific bottle at no obligation.<\/p>\n<\/details>\n

\n\u2753 Q3. What is the advantage of the 6+N zone barrel versus 5+N on the ZQ110?<\/summary>\n

The sixth independently controlled barrel zone provides a dedicated temperature management segment between the metering zone and nozzle tip. Key benefits include: finer gradient control for resins with very narrow melt stability windows (e.g., pharmaceutical PP, high-IV PET at 650 g shot weights); a dedicated purge-temperature zone for faster colour changeovers; reduced gate vestige temperature variation across high-cavity-count tooling; and improved melt homogeneity at the 650 g shot volumes where thermal gradients within the melt mass are most challenging to manage with fewer zones.<\/p>\n<\/details>\n

\n\u2753 Q4. Why does the ZQ135 use dual 37+37 KW motors instead of the dual 22+22 KW from the ZQ110?<\/summary>\n

Sustaining 1,350 KN clamping force and 650 g plasticising recovery simultaneously within a 4-second dry cycle demands substantially more hydraulic power than the ZQ110’s 1,100 KN \/ 540 g specification. Dual 37 KW motors (74 KW total motor power) provide the hydraulic flow and pressure response needed at this tonnage without sacrificing cycle time. At 37 KW per circuit, each independent pump system has 68% more motor power than the ZQ110’s 22 KW units \u2014 the margin required to maintain full clamping and full plasticising simultaneously at the ZQ135’s peak operating parameters.<\/p>\n<\/details>\n

\n\u2753 Q5. What output rate can I expect on a 12-cavity 250 ml agrochemical bottle mould on the ZQ135?<\/summary>\n

For a 12-cavity mould producing 250 ml HDPE agrochemical bottles with a typical total cycle time of 8\u201312 seconds (depending on HDPE grade and wall thickness), expected output is approximately 3,600\u20135,400 bottles\/hour. This compares to approximately 3,000\u20134,500 bottles\/hour on a 10-cavity ZQ110 mould at the same container size. The additional 2 cavities enabled by the ZQ135’s larger platen area represent a 20% output increase from the same operational expenditure \u2014 which, at high annual volumes, delivers significant per-unit cost reduction. Our applications team provides exact projections for your specification, free of charge.<\/p>\n<\/details>\n

\n\u2753 Q6. What floor loading and crane specification does the ZQ135 require?<\/summary>\n

The ZQ135 weighs 18 T distributed across a 5.5 \u00d7 2 m machine base. We recommend a minimum 400 mm reinforced concrete slab rated for at least 10 T\/m\u00b2 beneath the machine base. A structural engineer assessment is mandatory before installation planning. Overhead crane or gantry access rated for minimum 22 T (including packaging and crating) is required for machine unloading and positioning. The machine height of 2.4 m requires a minimum clear overhead height of 4.5 m to allow crane hook height for installation manoeuvring.<\/p>\n<\/details>\n

\n\u2753 Q7. Does the ZQ135 support OPC-UA for SCADA integration?<\/summary>\n

Yes. In addition to standard Modbus TCP and Ethernet\/IP connectivity, the ZQ135 PLC supports optional OPC-UA server configuration for direct integration with factory-level SCADA, MES, and Industry 4.0 data platforms. OPC-UA provides a standardised, secure, platform-independent communication layer for live machine data streaming including cycle count, shot weight, hydraulic pressures, barrel zone temperatures, alarm states, and OEE metrics \u2014 enabling full digital production management from the plant control room or remotely via our technical support engineers.<\/p>\n<\/details>\n

\n\u2753 Q8. What certifications does the ZQ135 carry?<\/summary>\n

The ZQ135 is manufactured at an ISO 9001:2015, ISO 14001, and ISO 45001<\/strong> certified facility. CE marking is available for European market compliance with Machinery Directive 2006\/42\/EC, Low Voltage Directive 2014\/35\/EU, and EMC Directive 2014\/30\/EU. Safety architecture meets IEC 60204-1 Category 3 control reliability as standard. Every machine completes a full Factory Acceptance Test (FAT) including production trial runs, safety interlock function testing, hydraulic pressure circuit validation, barrel zone calibration, and documented parameter verification before shipment.<\/p>\n<\/details>\n

\n\u2753 Q9. Can the ZQ135 run multiple container SKUs on one machine?<\/summary>\n

Yes. The ZQ135 HMI supports multi-recipe storage \u2014 all injection, clamping, blow, temperature, and timing parameters for each container SKU are saved as named production recipes. Switching between SKUs requires only a mould changeover and recipe recall from the HMI \u2014 the machine automatically applies the correct parameter set for each product. For high-volume producers running 5\u201310 different container sizes across multiple shifts, the ZQ135’s recipe management system reduces setup time and operator error risk during product changeovers, supporting lean production scheduling across large multi-SKU container portfolios.<\/p>\n<\/details>\n

\n\u2753 Q10. What is the lead time and shipping arrangement for the ZQ135?<\/summary>\n

Standard ZQ135 machine lead time (without mould tooling) is approximately 50\u201365 working days<\/strong> from confirmed deposit and approved technical specification sign-off. With matched maximum-cavity-count mould tooling, allow 90\u2013110 working days. At 18 T and 5.5 \u00d7 2 \u00d7 2.4 m, the ZQ135 is shipped on a flat-rack or open-top shipping container<\/strong> to most global ports, with heavy crating and sea-fastening to international sea freight standards. For a full freight quotation, port handling coordination, and delivery schedule, please contact our export team directly<\/a>. For buyers who want to compare the full ZQ series before deciding, our complete injection blow molding machine range<\/a> is available on our website.<\/p>\n<\/details>\n<\/div>\n<\/section>\n

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Reach Peak Production \u2014 Partner With Us on the ZQ135 Today<\/h2>\n

The ZQ135 is selected by the world’s highest-throughput agrochemical packagers, pharmaceutical container producers, and food & beverage manufacturers who demand the absolute maximum cavities-per-shot and output-per-shift from a single IBM machine platform. As a factory-direct manufacturer with 3,000+ injection blow molding machine installations worldwide, we deliver the ZQ135 with the complete engineering ecosystem \u2014 cavity layout, mould design and manufacturing, FAT, installation, commissioning, operator training, and lifetime remote diagnostics \u2014 at a capital cost that no imported equivalent from Jomar, Graham Engineering, or Rocheleau can approach. Contact us today and receive your free cavity layout analysis, ROI calculation, and machine quotation within 24 hours.<\/p>\n

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\u2705 Factory-direct \u2014 maximum price competitiveness<\/div>\n
\u2705 Machine + mould complete packages<\/div>\n
\u2705 ISO 9001 \/ 14001 \/ 45001 certified<\/div>\n
\u2705 CE marking available<\/div>\n
\u2705 OPC-UA \/ Modbus \/ Ethernet\/IP standard<\/div>\n
\u2705 Free cavity layout & ROI analysis<\/div>\n<\/div>\n
\ud83d\udcde Request a Free ZQ135 Quote<\/a>
\n\ud83c\udfe0 View Full IBM Machine Range<\/a><\/div>\n<\/div>\n<\/section>\n


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