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Product Overview: The Fully Electric Advantage
The Fully Electric One-step injection stretch blow molding machine Y150-V4-B represents a monumental leap in rigid packaging manufacturing. Designed specifically for the most demanding hygienic standards, this premium blow molding machine entirely replaces traditional hydraulic fluid systems with 10 sets of advanced servo motor control systems.
By utilizing a 100% electric architecture powered by an impressive 102.8KW motor capacity, it guarantees a zero-oil-contamination environment, whisper-quiet operation, and absolute mechanical repeatability. It is the ultimate solution for transforming PET and PETG into crystal-clear, flawless containers for the pharmaceutical, medical, and luxury cosmetic industries.
Advanced 4-Station Architecture & Servo Kinematics
The core of the Y150-V4-B is its highly synchronized 4-station rotary system. Driven by Japanese Yaskawa or WEICHI servo motors paired with Taiwan TSUNTIEN reducers, the indexing table ensures micro-millimeter positioning accuracy:
Figure 2: Precision 4-station rotary table demonstration
Figure 3: Injection stretch blow molding process flow
- Station 1: High-Precision Injection. The screw is heated by a 10KW nano-far-infrared energy-saving heating ring, rapidly plasticizing the resin. Preforms are injected under a 150KN injection clamping force.
- Station 2: Thermal Conditioning. The preform enters a dedicated temperature regulating station (TEMP. regulating core stroke: 250mm, TEMP. regulating barrel stroke: 230mm) to perfectly balance internal and external heat.
- Station 3: Stretch Blow Molding. Servo-driven stretch rods descend with absolute precision (Blow core stroke: 250mm). The blow molding structure adopts a dual servo motor mold clamping system with high-pressure compensation, providing an immense 200KN single-side blowing clamping force for zero-flash results.
- Station 4: Automated Ejection. A highly accurate mechanism safely extracts the cooled containers with a take-out stroke of 170mm, ensuring a scratch-free finish.
Seamless Compatibility: Supporting Japanese ASB & Aoki Molds
The Y150-V4-B boasts a tremendous universal advantage for manufacturers: it is structurally engineered to be compatible with Japanese ASB-12M mould and Aoki models. If your facility already owns legacy Japanese tooling, you can install those existing molds directly onto this high-performance electric platform without investing in expensive new tooling.
Precision Mold Engineering & Turnkey Tooling Solutions
A fully servo-controlled machine requires equally sophisticated tooling to maximize its potential. We provide world-class, custom-engineered precision ISBM moulds designed to match the rapid cycles and exact tolerances of the electric drives:
Figure 4: Close-up of multi-cavity hot runner injection molds
Figure 5: Complete stretch blow molding tooling set
- Valve-Gate Hot Runner Systems: Ensures absolute material balance across high-cavitation layouts, eliminating stringing to guarantee a crystal-clear container bottom.
- Conformal Cooling Channels: Deeply mapped water lines rapidly dissipate heat, syncing perfectly with the fast 350 rpm screw rotational speed to minimize overall cycle times.
- Premium Alloy Construction: Built to withstand 200KN of blowing clamping pressure without microscopic deformation, guaranteeing years of zero-flash production.
Build Your Clean-Room Smart Packaging Line
Whether manufacturing thick-walled cosmetic jars or high-purity medical vials, upgrading to a fully electric, servo-driven One-Step Blow Molding Machine guarantees unparalleled optical clarity and massive energy savings. We offer end-to-end turnkey factory solutions.
Ready to eliminate hydraulic oil contamination and boost your product yield? Consult our engineers today for a customized quotation on this premium ISBM machine and discuss your mold compatibility requirements.
Superior Quality & Wide Application Range
The Y150-V4-B’s immense 112.8KW total machine power effortlessly handles a vast array of container sizes. It is capable of producing massive 2500ml bottles weighing 130g in a single cavity, down to producing miniature 20ml vials weighing 16g in an 8-cavity configuration.
Figure 6: High-clarity PET containers produced by the fully electric machine
10 Frequently Asked Questions (FAQ) About the Electric ISBM Machine
Q1: What exactly does “Fully Electric” mean for this machine?
A: It signifies that all mechanical movements are driven by 10 sets of servo motor control systems, completely eliminating traditional hydraulic fluids, which prevents oil leaks and significantly lowers operational noise.
Q2: Can I really use my existing Japanese ASB molds?
A: Yes, the structural dimensions and platen designs are engineered to be fully compatible with Japanese ASB-12M mould and Aoki equivalents, allowing seamless integration of legacy tooling.
Q3: How does the electric drive improve PET container quality?
A: Servo motors provide micro-millimeter positional control over stretch rods and indexing speeds. This ensures that every single bottle features identical, uniform wall thickness and flawless optical clarity over billions of cycles.
Q4: Why is this model ideal for the medical and pharmaceutical sectors?
A: Medical production requires strict clean-room environments. The fully electric architecture guarantees zero risk of hydraulic oil mist or leakage, maintaining absolute hygiene during manufacturing.
Q5: How does the machine heat the raw resin?
A: The screw is heated by a highly advanced 10KW nano-far-infrared energy-saving heating ring, which plasticizes resin faster and more efficiently than standard band heaters.
Q6: Will the electric clamping system prevent flash on the bottles?
A: Absolutely. The blow molding structure utilizes a dual servo motor mold clamping system with a high-pressure compensation function, securely locking the molds at 200KN (single side) to ensure zero-flash production.
Q7: What is the maximum cavitation for small volume bottles?
A: For small bottles, such as a 20ml container with a 15mm neck diameter, the machine can efficiently run an 8-cavity mold setup.
Q8: Is the machine difficult to program and operate?
A: Not at all. It is managed by an integrated Inovance / MIRLE PLC system alongside an integrated control box that is highly accurate, stable, and easy to operate, featuring a user-friendly touch interface.
Q9: Are the internal mechanical components reliable?
A: We exclusively use premium global brands. For example, the turntable is equipped with a Japan Yaskawa servo motor, pneumatics use American Parker high-pressure valves and Airtak air cylinders, and the lead screw is from NSK Japan.
Q10: What is the total footprint and weight of this machine?
A: The equipment measures 5.2 meters in length, 1.8 meters in width, and 3.3 meters in height, with a robust total weight of 7 Tons.
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