{"id":339,"date":"2026-07-01T05:39:16","date_gmt":"2026-07-01T05:39:16","guid":{"rendered":"https:\/\/injectionstretchblowmolding.com\/?post_type=product&p=339"},"modified":"2026-07-01T05:39:16","modified_gmt":"2026-07-01T05:39:16","slug":"zq110-injection-blow-molding-machine","status":"publish","type":"product","link":"https:\/\/injectionstretchblowmolding.com\/pl\/product\/zq110-injection-blow-molding-machine\/","title":{"rendered":"ZQ110 Injection Blow Molding Machine"},"content":{"rendered":"

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ZQ110 Injection Blow Molding Machine \u2014 Ultra-Heavy-Duty IBM Machine with 1,100 KN Clamping Force for Maximum-Cavity Industrial Container Production<\/h1>\n

The ZQ110<\/strong> is the most powerful machine in our ZQ-series injection blow molding machine (IBM machine)<\/strong> lineup \u2014 engineered for ultra-high-tonnage, maximum-cavity industrial container production at continuous 24\/7 scale. Delivering a 1,100 KN injection clamping force<\/strong>, a 65 mm single-screw plasticising unit, a maximum single-shot weight of 540 g<\/strong>, a 5+N zone barrel<\/strong>, and an industry-leading 1,100\u00d7460 mm platen<\/strong>, the ZQ110 sets the benchmark for large-format, high-cavity IBM performance \u2014 serving as a factory-direct, cost-competitive alternative to Jomar 500D, Nissei ASB-650EX, Rocheleau RS-Series<\/em> and other ultra-high-tonnage IBM platforms that command premium import prices.<\/p>\n

\"ZQ110<\/p>\n

<\/p>\n

\ud83d\udc8a Agrochemicals<\/span>
\n\ud83d\udc8a Pharmaceutical & Medical<\/span>
\n\ud83d\udc8a Food & Beverage<\/span>
\n\ud83d\udc8a Household & Industrial Chemicals<\/span>
\n\ud83d\udc8a Cosmetics & Personal Care<\/span>
\n\ud83d\udc8a Veterinary & Industrial Fluids<\/span><\/div>\n

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Core Strengths at a Glance:<\/strong> Screw diameter 65 mm \u00a0|\u00a0 Injection clamping force 1,100 KN \u00a0|\u00a0 Blow clamping force 150 KN \u00a0|\u00a0 Max platen 1,100\u00d7460 mm \u00a0|\u00a0 Shot weight 540 g \u00a0|\u00a0 Barrel zones 5+N \u00a0|\u00a0 Dry cycle 4 s \u00a0|\u00a0 Total power 80 KW \u00a0|\u00a0 Net weight 15 T \u00a0|\u00a0 Volume range 1\u20132,000 ml \u00a0|\u00a0 Dual 22+22 KW motors<\/p>\n<\/div>\n<\/section>\n

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ZQ110 Full Technical Specifications \u2014 Parameter Sheet<\/h2>\n

All verified technical parameters for the ZQ110 injection blow molding machine are listed below. All data is for reference; final specifications are subject to the official order confirmation sheet.<\/p>\n

\n\n\n\n<\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Category<\/th>\nParameter<\/th>\nUnit<\/th>\nZQ110<\/th>\n<\/tr>\n<\/thead>\n
INJECTION SYSTEM<\/td>\n<\/tr>\n
<\/td>\nScrew Diameter<\/td>\nmm<\/td>\n65<\/td>\n<\/tr>\n
<\/td>\nScrew L\/D Ratio<\/td>\n%<\/td>\n22 : 1<\/td>\n<\/tr>\n
<\/td>\nInjection Weight<\/td>\ng<\/td>\n540<\/td>\n<\/tr>\n
<\/td>\nHeating Power<\/td>\nKW<\/td>\n20<\/td>\n<\/tr>\n
<\/td>\nNumber of Barrel Zones<\/td>\n\u2014<\/td>\n5 + N<\/td>\n<\/tr>\n
<\/td>\nInjection Stroke<\/td>\nmm<\/td>\n200<\/td>\n<\/tr>\n

<\/p>\n

CLAMPING SYSTEM<\/td>\n<\/tr>\n
<\/td>\nClamping Force of Injection<\/td>\nKN<\/td>\n1,100<\/td>\n<\/tr>\n
<\/td>\nOpening Stroke for Injection<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
<\/td>\nClamping Force of Blowing<\/td>\nKN<\/td>\n150<\/td>\n<\/tr>\n
<\/td>\nOpening Stroke for Blowing<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
<\/td>\nLifting Height of Rotary Table<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n

<\/p>\n

MOULD<\/td>\n<\/tr>\n
<\/td>\nMax. Platen Size (L \u00d7 W)<\/td>\nmm<\/td>\n1,100 \u00d7 460<\/td>\n<\/tr>\n
<\/td>\nMould Thickness<\/td>\nmm<\/td>\n280<\/td>\n<\/tr>\n
<\/td>\nMax. Diameter of Bottle<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
<\/td>\nBottle Height<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
<\/td>\nSuitable Bottle Volume Range<\/td>\nml<\/td>\n1 \u2013 2,000<\/td>\n<\/tr>\n
<\/td>\nStripping Stroke<\/td>\nmm<\/td>\n260<\/td>\n<\/tr>\n

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HYDRAULIC SYSTEM<\/td>\n<\/tr>\n
<\/td>\nHydraulic Pressure<\/td>\nMPa<\/td>\n14<\/td>\n<\/tr>\n
<\/td>\nMotor Power<\/td>\nKW<\/td>\n22 + 22<\/td>\n<\/tr>\n
<\/td>\nDry Cycle Time<\/td>\ns<\/td>\n4<\/td>\n<\/tr>\n
<\/td>\nTotal Power<\/td>\nKW<\/td>\n80<\/td>\n<\/tr>\n
<\/td>\nOperating Power<\/td>\n%<\/td>\n52 \u2013 70<\/td>\n<\/tr>\n

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OTHERS<\/td>\n<\/tr>\n
<\/td>\nMin. Air Pressure of Compressed Air<\/td>\nMPa<\/td>\n0.7 \u2013 1.2<\/td>\n<\/tr>\n
<\/td>\nCompressed Air Capacity<\/td>\nM\u00b3\/min<\/td>\n0.7<\/td>\n<\/tr>\n
<\/td>\nWater Flowage<\/td>\nM\u00b3\/h<\/td>\n4<\/td>\n<\/tr>\n
<\/td>\nCooling Water Pressure<\/td>\nMPa<\/td>\n0.3 \u2013 0.4<\/td>\n<\/tr>\n
<\/td>\nMachine Dimension (L \u00d7 W \u00d7 H)<\/td>\nM<\/td>\n5 \u00d7 1.8 \u00d7 2.2<\/td>\n<\/tr>\n
<\/td>\nNet Weight<\/td>\nTon<\/td>\n15<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

\u24d8 The above parameters are for reference only. Due to continuous improvement of equipment, the company reserves the right to modify specifications without prior notice.<\/p>\n<\/section>\n

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How the ZQ110 IBM Machine Works \u2014 Maximum-Tonnage Three-Station Rotary Process<\/h2>\n

\"Injection<\/p>\n

The ZQ110 operates on the proven three-station rotary IBM process<\/strong> \u2014 the same fundamental architecture shared across the entire ZQ series \u2014 but executed at the highest tonnage and shot capacity in our range. With 1,100 KN of injection clamping force, 150 KN of blow clamping, and a 540 g shot capacity from a 65 mm screw, the ZQ110 sustains true industrial-scale multi-cavity production with a 4-second dry cycle across all three simultaneous stations.<\/p>\n

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\u2460<\/div>\n

Station 1 \u2014 1,100 KN Ultra-High-Tonnage Injection<\/h3>\n

Molten resin is injected at up to 540 g per shot through the 65 mm single-screw \u2014 the largest in the ZQ series \u2014 into an injection cavity locked shut by 1,100 KN of hydraulic clamping force. The 5+N zone barrel provides the most precise melt temperature profiling of any ZQ model, with a 200 mm injection stroke delivering the extended shot volume required for maximum-cavity-count tooling. At this tonnage, zero flash is guaranteed even on 10\u201316 cavity mould configurations for smaller containers.<\/p>\n<\/div>\n

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\u2461<\/div>\n

Station 2 \u2014 150 KN Blow Clamping<\/h3>\n

The still-hot parison is indexed 120\u00b0 on the servo-driven rotary table to the blow station, where 150 KN of blow clamping force \u2014 the highest in the ZQ series \u2014 secures the blow cavity during inflation with compressed air at 0.7\u20131.2 MPa. The 150 KN blow clamp supports the largest multi-cavity blow mould configurations, ensuring perfectly sealed parting lines on all cavities simultaneously for flash-free bottle bodies at maximum output rates.<\/p>\n<\/div>\n

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\u2462<\/div>\n

Station 3 \u2014 260 mm Extended Stripping Stroke<\/h3>\n

The ZQ110 features the longest stripping stroke in the ZQ range at 260 mm \u2014 30 mm more than the ZQ80 \u2014 providing additional clearance for reliable ejection of taller containers or high-cavity-count core pin arrays from the rotary table. Finished containers are positively stripped and conveyed downstream while Stations 1 and 2 simultaneously complete injection and blowing of the next batch, maintaining uninterrupted output throughout each 4-second cycle.<\/p>\n<\/div>\n<\/div>\n

ZQ110 Industrial Production Line Integration<\/h3>\n

\"ZQ110<\/p>\n

At 15 T and 5 \u00d7 1.8 \u00d7 2.2 m, the ZQ110 is designed for permanent installation in purpose-built, high-volume bottle production halls. Its 80 KW total connected power and dual 22+22 KW servo-pump circuit architecture support demanding continuous-duty production environments. Downstream integration partners commonly paired with the ZQ110 include: high-speed servo conveyor take-off systems, 100% inline leak and pressure integrity testers, multi-lane bottle orientation units, high-speed rotary labelling machines, laser or inkjet date-coding stations, and robotic end-of-line palletisers. Optional Industry 4.0 connectivity via Ethernet\/IP or Modbus TCP enables live production data streaming to factory MES, OEE monitoring systems, and remote technical support platforms.<\/p>\n

Structural Composition<\/h3>\n

The ZQ110 is built around six massively scaled sub-assemblies rated for continuous industrial operation: (1) Ultra-heavy-duty injection unit<\/strong> \u2014 65 mm single-screw with 22:1 L\/D, 5+N zone barrel, 200 mm injection stroke, 540 g shot capacity; (2) 1,100 KN hydraulic clamping unit<\/strong> \u2014 dual-platen with four precision guide columns and full hydraulic over-centre lock; (3) Large-format precision rotary table<\/strong> \u2014 servo-indexed with 70 mm hydraulic lift, hardened and ground guide pillars to H6\/g5 tolerance; (4) 150 KN industrial blow assembly<\/strong> \u2014 independent clamping circuit with regulated multi-stage blow pressure; (5) Dual 22+22 KW independent servo-pump hydraulic power units<\/strong> \u2014 fully independent injection and clamping circuits at 14 MPa; (6) Industrial PLC control system<\/strong> \u2014 Siemens\/Mitsubishi PLC with 12-inch colour HMI, multi-recipe management, production data logging, remote diagnostics, and optional MES\/OEE integration.<\/p>\n<\/section>\n

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8 Core Advantages of the ZQ110 Injection Blow Molding Machine<\/h2>\n
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\ud83d\udd25<\/span><\/p>\n
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1,100 KN \u2014 Highest Injection Clamping in the ZQ Series<\/h3>\n

The ZQ110 delivers 1,100 KN of injection clamping force \u2014 37.5% more than the ZQ80 and 2.75\u00d7 the ZQ40. This maximum-tonnage capability is the defining feature for buyers running high-cavity-count moulds on large platens, where maintaining zero flash across 10+ cavities under full injection pressure demands clamping forces that no smaller IBM machine in our series can reliably sustain.<\/p>\n<\/div>\n<\/div>\n

\ud83d\udcc8<\/span><\/p>\n
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540 g Shot Weight \u2014 Maximum Parison Capacity<\/h3>\n

With a 540 g maximum shot weight from the 65 mm screw and 200 mm injection stroke, the ZQ110 handles the heaviest parisons in the ZQ range. This capacity supports both thick-wall large containers (up to 2,000 ml) and maximum-cavity-count configurations for smaller containers where total shot weight across all cavities approaches or exceeds 400 g per cycle \u2014 a regime beyond the ZQ80’s 466 g envelope when full cavity distribution is accounted for.<\/p>\n<\/div>\n<\/div>\n

\ud83c\udfdb<\/span><\/p>\n
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1,100\u00d7460 mm Platen \u2014 Largest IBM Tooling Envelope<\/h3>\n

The ZQ110’s 1,100\u00d7460 mm platen is the largest available in the ZQ series and among the most expansive in its class for IBM machines at this tonnage level. This extra-wide platen enables multi-row cavity layouts that dramatically increase cavities-per-shot and reduce per-unit production cost on high-volume agrochemical, food, and pharmaceutical container lines compared to any smaller model in our range.<\/p>\n<\/div>\n<\/div>\n

\u26a1<\/span><\/p>\n
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Dual 22+22 KW Independent Motors \u2014 Maximum Hydraulic Power<\/h3>\n

The ZQ110 upgrades to dual 22 KW servo-pump motors \u2014 each 19% more powerful than the ZQ80’s 18.5 KW units \u2014 providing the hydraulic flow and pressure response needed to sustain 1,100 KN clamping cycles at the 4-second dry-cycle rate. Independent circuits eliminate pressure competition between injection and clamping, enabling simultaneous full-power operation of both hydraulic systems throughout every cycle without compromise.<\/p>\n<\/div>\n<\/div>\n

\ud83c\udfaf<\/span><\/p>\n
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5+N Zone Barrel \u2014 Finest Melt Profiling in the ZQ Range<\/h3>\n

The ZQ110 introduces a 5+N zone barrel \u2014 one additional zone beyond the ZQ80’s 4+N \u2014 providing the finest melt temperature profiling in the entire ZQ series. The extra zone extends precise temperature management closer to the nozzle tip, reducing gate vestige variation, improving melt homogeneity at high shot weights, and enabling tighter IV window management for pharmaceutical-grade PET and specialty engineering resins with narrow processing bands.<\/p>\n<\/div>\n<\/div>\n

\ud83d\udcaa<\/span><\/p>\n
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150 KN Blow Clamping \u2014 Zero Blow-Line Flash at Maximum Cavities<\/h3>\n

The ZQ110’s 150 KN blow clamping force \u2014 the highest in the ZQ series \u2014 ensures zero flash on the blow cavity parting line even when running maximum-cavity-count tooling at full blow pressure. For producers of agrochemical HDPE bottles or pharmaceutical PP containers where blow-line flash would contaminate the product or violate regulatory cleanliness requirements, this elevated blow clamp delivers the extra margin of security that high-cavity production demands.<\/p>\n<\/div>\n<\/div>\n

\ud83d\udd0d<\/span><\/p>\n
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260 mm Extended Stripping Stroke<\/h3>\n

The ZQ110’s 260 mm stripping stroke is the longest in the ZQ series, providing 30 mm additional clearance beyond the ZQ80. This extended stroke accommodates the physical depth of high-cavity core pin arrays on the rotary table platen, ensuring positive and jam-free container ejection at full production speed \u2014 critical for maintaining the 4-second cycle when operating 10+ cavity tooling with tall containers or complex core pin geometries.<\/p>\n<\/div>\n<\/div>\n

\ud83c\udfed<\/span><\/p>\n
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15-Tonne Industrial-Grade Build for 24\/7 Operation<\/h3>\n

At 15 T net weight \u2014 50% heavier than the ZQ80 \u2014 every structural element of the ZQ110 is scaled for the forces generated by 1,100 KN repeated clamping over decades of continuous production. The stress-relieved welded steel base, heavy-section guide columns, oversized hydraulic cylinder bores, and industrial-specification bearings are selected to maintain clamping force accuracy and dimensional repeatability through millions of production cycles without progressive frame distortion.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

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Structure Design & Material Engineering of the ZQ110<\/h2>\n

\"ZQ110<\/p>\n

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\ud83d\udd27 65 mm Screw with 5+N Zone Barrel<\/h3>\n

The 65 mm screw is the largest in the ZQ series, fabricated from nitrogen-hardened tool steel with a bi-metallic barrel liner offering superior abrasion and chemical resistance for continuous high-throughput operation. The 22:1 L\/D ratio combined with the 5+N zone barrel and 200 mm injection stroke provides unmatched melt volume capacity and temperature control precision, enabling consistent 540 g shots with shot-weight repeatability typically within \u00b10.3% across all cavities.<\/p>\n<\/div>\n

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\ud83d\udd27 Ultra-Heavy-Duty Rotary Table<\/h3>\n

The ZQ110 rotary table is the largest in the ZQ series, machined from stress-relieved high-grade ductile cast iron to accommodate the 1,100\u00d7460 mm platen. Four precision-ground guide columns in H6\/g5 fit maintain core pin alignment under repeated 1,100 KN clamping forces. The 70 mm hydraulic lift stroke is retained from the ZQ80, ensuring smooth and consistent platen elevation without the lateral force that would compromise core pin register at high cavity counts.<\/p>\n<\/div>\n

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\ud83d\udd27 Maximum-Format IBM Mould Tooling<\/h3>\n

The 1,100\u00d7460 mm platen and 280 mm mould thickness provide the largest IBM tooling envelope in the ZQ range, supporting multi-row cavity configurations not achievable on any smaller model. Core pins are precision-ground H13 hot-work tool steel with DLC or hard-chrome coating; injection and blow cavities are 5-axis CNC machined from P20 or H13 steel to \u00b10.01 mm. We supply complete machine + mould packages with full cavity layout engineering, mould flow analysis, and dimensional validation reports.<\/p>\n<\/div>\n

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\ud83d\udd27 Dual 22+22 KW Independent Hydraulic Circuits<\/h3>\n

Twin 22 KW servo-pump motors with fully independent proportional valve circuits operate at 14 MPa system pressure. Each circuit drives its own dedicated function \u2014 injection\/plasticising and clamping\/table movement \u2014 enabling simultaneous full-rated-power operation of both hydraulic systems. Closed-loop pressure and flow feedback delivers \u00b10.5% repeatability on all hydraulic parameters, critical for maintaining parting-line clamping integrity across all cavities throughout extended multi-shift production campaigns.<\/p>\n<\/div>\n

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\ud83d\udd27 Industry 4.0-Ready PLC Control System<\/h3>\n

Siemens or Mitsubishi PLC with a 12-inch colour industrial HMI provides comprehensive parameter management including multi-recipe storage, production counter and OEE tracking, real-time hydraulic pressure and temperature trend display, alarm history logging, and USB or Ethernet data export. Standard Modbus TCP and optional Ethernet\/IP connectivity enable live data integration with factory MES, SCADA, and remote technical support platforms \u2014 allowing our engineers to provide real-time remote diagnostics without on-site visits.<\/p>\n<\/div>\n

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\ud83d\udd27 CE-Certified Industrial Safety Architecture<\/h3>\n

Given the ZQ110’s 1,100 KN clamping force and 15 T machine weight, the safety architecture is designed to IEC 60204-1 Category 3 control reliability as standard, with dual-channel emergency stop, full perimeter interlocked guarding, hydraulic over-pressure relief, PLC-monitored safety interlocks on all moving zones, and CE compliance to Machinery Directive 2006\/42\/EC. Anti-restart protection, hydraulic depressurisation on door-open, and lockout\/tagout (LOTO) provisions are incorporated as standard features.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

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Typical Application Scenarios \u2014 Where the ZQ110 IBM Machine Excels<\/h2>\n

\"High-quality<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n
Industry<\/th>\nTypical Products<\/th>\nWhy ZQ110 for This Market<\/th>\n<\/tr>\n<\/thead>\n
\ud83d\udc8a Agrochemicals<\/td>\nPesticide, herbicide, fungicide, fertiliser liquid bottles (250\u20132,000 ml) at very high volumes<\/td>\nMaximum-cavity HDPE production on 1,100\u00d7460 mm platen; 1,100 KN zero-flash on all cavities; highest per-shift output in the ZQ series for multi-SKU agrochem lines<\/td>\n<\/tr>\n
\ud83d\udc8a Pharmaceutical & Medical<\/td>\nHigh-volume OTC syrup bottles, oral rehydration packs, large reagent containers, IV solution jars (100\u20132,000 ml)<\/td>\nFlash-free pharmaceutical-grade PP\/PET processing; precision neck for tamper-evident closures; 5+N barrel supports tight IV window PET and pharmaceutical-grade PP at high throughput<\/td>\n<\/tr>\n
\ud83d\udc8a Food & Beverage<\/td>\nCooking oil, vinegar, sauce, honey, edible liquid containers (200\u20132,000 ml) for high-volume food production<\/td>\nFood-contact PP\/HDPE processing; maximum cavity count minimises per-unit cost on high-volume food packaging lines; uniform wall for fill-level accuracy<\/td>\n<\/tr>\n
\ud83d\udc8a Household & Industrial Chemicals<\/td>\nCleaning agents, disinfectants, bleach, automotive chemicals (500\u20132,000 ml) for mass market retail supply chains<\/td>\nHDPE\/PP chemical resistance; largest platen maximises cavity count; 1,100 KN clamping supports high injection pressures needed for thick-wall chemical-barrier containers<\/td>\n<\/tr>\n
\ud83d\udc8a Cosmetics & Personal Care<\/td>\nHigh-volume shampoo, body wash, hand soap, conditioner bottles (250\u20131,000 ml) for retail and private-label brands<\/td>\nHigh-gloss PP surface finish; maximum cavity count for minimum cost-per-bottle on high-volume personal care production contracts; zero bottom weld line for premium appearance<\/td>\n<\/tr>\n
\ud83d\udc8a Veterinary & Industrial Fluids<\/td>\nLarge-scale veterinary drug bottles, industrial lubricant containers, pour-on treatment packs (250\u20131,000 ml)<\/td>\nHigh-cavity HDPE at maximum throughput; chemical-barrier resin compatibility; precision dose-line marking; multi-SKU production flexibility via recipe changeover<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n

<\/p>\n

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Complete ZQ Series Comparison \u2014 ZQ40 \/ ZQ60 \/ ZQ80 \/ ZQ110<\/h2>\n

Use the table below to identify the right ZQ-series injection blow molding machine for your production requirement:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nZQ40<\/th>\nZQ60<\/th>\nZQ80<\/th>\nZQ110 (This Model)<\/th>\n<\/tr>\n<\/thead>\n
Injection Clamp Force<\/td>\n400 KN<\/td>\n600 KN<\/td>\n800 KN<\/td>\n1,100 KN<\/td>\n<\/tr>\n
Blow Clamp Force<\/td>\n60 KN<\/td>\n100 KN<\/td>\n120 KN<\/td>\n150 KN<\/td>\n<\/tr>\n
Screw Diameter<\/td>\n40\/45 mm<\/td>\n45\/50 mm<\/td>\n55 mm<\/td>\n65 mm<\/td>\n<\/tr>\n
Max Injection Weight<\/td>\n190\/260 g<\/td>\n260\/383 g<\/td>\n466 g<\/td>\n540 g<\/td>\n<\/tr>\n
Barrel Zones<\/td>\n3+N<\/td>\n3+N<\/td>\n4+N<\/td>\n5+N<\/td>\n<\/tr>\n
Injection Stroke<\/td>\n120 mm<\/td>\n160 mm<\/td>\n180 mm<\/td>\n200 mm<\/td>\n<\/tr>\n
Max Platen Size<\/td>\n480\u00d7340 mm<\/td>\n600\u00d7390 mm<\/td>\n800\u00d7400 mm<\/td>\n1,100\u00d7460 mm<\/td>\n<\/tr>\n
Mould Thickness<\/td>\n180 mm<\/td>\n240 mm<\/td>\n280 mm<\/td>\n280 mm<\/td>\n<\/tr>\n
Stripping Stroke<\/td>\n220 mm<\/td>\n230 mm<\/td>\n230 mm<\/td>\n260 mm<\/td>\n<\/tr>\n
Max Bottle Volume<\/td>\n1,500 ml<\/td>\n2,000 ml<\/td>\n2,000 ml<\/td>\n2,000 ml<\/td>\n<\/tr>\n
Dry Cycle<\/td>\n3.5 s<\/td>\n4 s<\/td>\n4 s<\/td>\n4 s<\/td>\n<\/tr>\n
Total Power<\/td>\n20 KW<\/td>\n37 KW<\/td>\n55 KW<\/td>\n80 KW<\/td>\n<\/tr>\n
Motor Config.<\/td>\nSingle<\/td>\nSingle (18.5 or 22 KW)<\/td>\nDual 18.5+18.5 KW<\/td>\nDual 22+22 KW<\/td>\n<\/tr>\n
Machine Weight<\/td>\n3.8 T<\/td>\n5 T<\/td>\n10 T<\/td>\n15 T<\/td>\n<\/tr>\n
Footprint (L\u00d7W\u00d7H)<\/td>\n3.5\u00d71.3\u00d71.7 m<\/td>\n3.8\u00d71.4\u00d71.8 m<\/td>\n4.5\u00d71.6\u00d72 m<\/td>\n5\u00d71.8\u00d72.2 m<\/td>\n<\/tr>\n
Best For<\/td>\nPharma vials, cosmetics, small food (1\u20131,500 ml)<\/td>\nMid-large food, agrochem (1\u20132,000 ml)<\/td>\nHigh-cavity industrial, agrochem (1\u20132,000 ml)<\/td>\nMaximum-cavity industrial lines, highest throughput (1\u20132,000 ml)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
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\ud83d\udca1 ZQ110 is the right choice when:<\/strong> your production requires the maximum possible cavity count per shot cycle to minimise per-unit cost at high volumes; when you are running multiple container SKUs on a single machine platform with frequent recipe changeovers; or when you require the highest IBM clamping integrity available to run ultra-high-cavity tooling continuously without flash risk. If your volumes or cavity count requirements are lower, the ZQ80 or ZQ60 will deliver equivalent container quality at lower capital and operating cost. Our engineers will recommend the optimal model for your application \u2014 free of charge.<\/p>\n<\/div>\n<\/section>\n

<\/p>\n

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ZQ110 vs. Jomar \/ Nissei ASB \/ Rocheleau \u2014 Objective Performance Comparison<\/h2>\n
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\u26a0\ufe0f Important Disclaimer:<\/strong> Brand names including Jomar, Nissei ASB, and Rocheleau are registered trademarks of their respective owners. This comparison is provided solely as a technical buyer reference based on publicly available published specifications. We do not manufacture, sell, or represent any products bearing these trademarks, and this reference constitutes no form of counterfeit goods representation or intellectual property infringement. The ZQ110 is an independently designed and manufactured machine serving the same market applications.<\/p>\n<\/div>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nOur ZQ110<\/th>\nJomar 500D (ref.)<\/th>\nNissei ASB-650EX (ref.)<\/th>\nRocheleau RS-Series (ref.)<\/th>\n<\/tr>\n<\/thead>\n
Process Type<\/td>\nIBM 3-station rotary<\/td>\nIBM<\/td>\nISBM (stretch blow)<\/td>\nIBM<\/td>\n<\/tr>\n
Injection Clamp Force<\/td>\n1,100 KN<\/td>\n~2,200 KN<\/td>\nStretch-focus<\/td>\n~1,200\u20131,800 KN<\/td>\n<\/tr>\n
Max Platen Size<\/td>\n1,100\u00d7460 mm<\/td>\n~1,400\u00d7600 mm<\/td>\n~900\u00d7500 mm<\/td>\n~1,200\u00d7550 mm<\/td>\n<\/tr>\n
Max Injection Weight<\/td>\n540 g<\/td>\n~800\u20131,000 g<\/td>\n~500\u2013700 g<\/td>\n~600\u2013900 g<\/td>\n<\/tr>\n
Total Power<\/td>\n80 KW<\/td>\n~150\u2013200 KW<\/td>\n~120\u2013160 KW<\/td>\n~140\u2013180 KW<\/td>\n<\/tr>\n
Machine Weight<\/td>\n15 T<\/td>\n~35\u201345 T<\/td>\n~25\u201335 T<\/td>\n~30\u201340 T<\/td>\n<\/tr>\n
Machine Footprint<\/td>\n5\u00d71.8\u00d72.2 m<\/td>\n~8\u00d73\u00d73 m<\/td>\n~6\u00d72.5\u00d72.8 m<\/td>\n~7\u00d72.8\u00d73 m<\/td>\n<\/tr>\n
Dry Cycle Time<\/td>\n4 s<\/td>\n~6\u20139 s<\/td>\n~10\u201314 s<\/td>\n~6\u20139 s<\/td>\n<\/tr>\n
Price Range (est.)<\/td>\nContact for Quote<\/td>\n$$$$$+ (Very High)<\/td>\n$$$$$+ (Very High)<\/td>\n$$$$$+ (Very High)<\/td>\n<\/tr>\n
Spare Parts Lead Time<\/td>\nFast \u2014 factory direct<\/td>\n8\u201320 weeks import<\/td>\n8\u201320 weeks import<\/td>\n10\u201324 weeks import<\/td>\n<\/tr>\n
Remote Diagnostics<\/td>\nStandard \u2014 Ethernet\/Modbus<\/td>\nOptional\/premium<\/td>\nOptional\/premium<\/td>\nOptional\/premium<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Referenced competitor specifications are approximate figures from publicly available product literature. Actual values vary by model configuration. ZQ110 specifications are factory-verified.<\/p>\n<\/section>\n

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ZQ110 Selection Guide \u2014 Key Parameters to Confirm Before Ordering<\/h2>\n

The ZQ110 is the recommended choice for industrial-scale container producers requiring maximum cavity count, the highest IBM tonnage available in the ZQ series, or continuous 24\/7 production of large-format containers at minimum cost-per-bottle. Confirm these parameters with our engineering team before placing your order:<\/p>\n

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1. Maximum Cavity Count Target<\/h3>\n

The ZQ110 is chosen when your cavity count requirement exceeds what the ZQ80’s 800\u00d7400 mm platen can accommodate, or when total per-cycle shot weight across all cavities approaches or exceeds 466 g. Provide your bottle dimensions and target annual volume \u2014 our team delivers a complete cavity layout drawing showing the optimum configuration within the 1,100\u00d7460 mm platen.<\/p>\n<\/div>\n

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2. Container Specifications<\/h3>\n

Confirm bottle volume (up to 2,000 ml), body diameter (max 120 mm), height (max 220 mm), neck finish, and wall thickness. For thick-wall or heavy-barrier containers where individual parison weight is high, confirm that per-cavity shot weight \u00d7 cavity count falls within the ZQ110’s 540 g total envelope. Send us 3D files or drawings for a full engineering review.<\/p>\n<\/div>\n

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3. Resin Type & Processing Requirements<\/h3>\n

Specify resin (PET, PP, HDPE, LDPE, PETG, PVC) and any specialty grades, additives, or regulatory requirements (FDA, EU 10\/2011, REACH). The ZQ110’s 5+N zone barrel is particularly suited to pharmaceutical-grade PP, food-contact HDPE, high-IV PET, and resins with narrow melt-stability windows requiring the finest temperature control in the ZQ series.<\/p>\n<\/div>\n

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4. Utility & Civil Engineering<\/h3>\n

Verify 3-phase supply for 80 KW total connected load; compressed air at 0.7\u20131.2 MPa \/ 0.7 M\u00b3\/min; cooling water at 0.3\u20130.4 MPa \/ 4 M\u00b3\/h via dedicated industrial chiller. A structural slab rated for the ZQ110’s 15 T point load is essential \u2014 minimum 350 mm reinforced concrete slab is recommended. Engage a structural engineer for floor specification before installation planning.<\/p>\n<\/div>\n

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5. Automation Level & MES Integration<\/h3>\n

Confirm downstream integration requirements including conveyor interfaces, leak tester protocols, labelling machine triggers, filling line handshake signals, and MES\/OEE data requirements. The ZQ110 PLC supports Modbus TCP and optional Ethernet\/IP as standard. Provide your automation architecture documentation during the engineering consultation phase so our team can configure the correct I\/O mapping.<\/p>\n<\/div>\n

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6. Mould & Tooling Strategy<\/h3>\n

Advise on mould supply preference: new mould designed and manufactured by our team (recommended for maximum-cavity-count optimisation on the ZQ110 platen) or compatibility assessment of existing tooling. We provide free mould cavity layout, tooling cost estimate, mould flow analysis, and dimensional validation report with every project inquiry \u2014 no obligation required to proceed.<\/p>\n<\/div>\n<\/div>\n

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\u26a0\ufe0f Upgrading to ZQ110 from ZQ80 or a competitor machine?<\/strong> Our engineers assess your existing mould compatibility with the ZQ110’s 1,100\u00d7460 mm platen, evaluate cavity-count upgrade potential, and provide a full ROI analysis comparing new tooling investment against projected per-unit cost savings at target production volume. Contact us for a confidential upgrade assessment.<\/p>\n<\/div>\n<\/section>\n

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Frequently Asked Questions \u2014 ZQ110 Injection Blow Molding Machine<\/h2>\n
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\n\u2753 Q1. What makes the ZQ110 different from the ZQ80 if both handle 2,000 ml containers?<\/summary>\n

The ZQ110’s defining advantage is maximum-cavity-count capability and shot capacity<\/strong>. Its 1,100\u00d7460 mm platen (vs. 800\u00d7400 mm) and 540 g shot weight (vs. 466 g) support significantly more cavities per shot \u2014 which multiplies output per cycle and reduces cost-per-bottle. The step-up to 1,100 KN clamping (vs. 800 KN), 5+N barrel zones (vs. 4+N), dual 22+22 KW motors (vs. 18.5+18.5 KW), and 260 mm stripping stroke (vs. 230 mm) collectively deliver the highest-throughput IBM capability in the ZQ series for producers operating at the largest production scale.<\/p>\n<\/details>\n

\n\u2753 Q2. What is the maximum number of cavities the ZQ110 can run?<\/summary>\n

Cavity count on the ZQ110 depends on container dimensions and mould layout. For 30 ml pharmaceutical vials, configurations of 12\u201316 cavities are achievable within the 1,100\u00d7460 mm platen. For 250 ml bottles, 8\u201310 cavities are typical. For 1,000 ml containers, 4\u20136 cavities per shot. For 2,000 ml, 2\u20134 cavities. Total per-cycle shot weight across all cavities must not exceed 540 g. Our mould design team provides a full cavity layout drawing and shot-weight calculation for your specific bottle dimensions at no charge.<\/p>\n<\/details>\n

\n\u2753 Q3. Why does the ZQ110 use dual 22+22 KW motors instead of a single larger motor?<\/summary>\n

Independent dual-motor architecture prevents hydraulic pressure competition between the injection\/plasticising circuit and the clamping\/table circuit. On a single-motor system, concurrent demand from both circuits causes pressure drops that reduce response accuracy and lengthen cycle time. Dual 22 KW motors operating on independent circuits provide simultaneous full-rated-power delivery to both hydraulic systems throughout every 4-second cycle, delivering more consistent clamping force, faster plasticising recovery, and lower peak electrical demand compared to a single 44+ KW motor alternative.<\/p>\n<\/details>\n

\n\u2753 Q4. What is the advantage of the 5+N zone barrel over 4+N on the ZQ80?<\/summary>\n

The additional barrel zone extends precise temperature management closer to the nozzle tip. Benefits include: finer melt temperature profiling for specialty resins with narrow processing windows; reduced gate vestige variation at the injection point (important for high-cavity pharmaceutical containers); improved colour change efficiency by enabling a specific purge-temperature zone; and better support for high-IV PET processing where temperature gradient control directly affects IV retention and final bottle clarity and strength.<\/p>\n<\/details>\n

\n\u2753 Q5. What output rate can I expect on a 10-cavity agrochemical bottle mould on the ZQ110?<\/summary>\n

For a 10-cavity mould producing 250 ml HDPE agrochemical bottles with a total cycle time of approximately 8\u201312 seconds (accounting for wall thickness cooling at this container size), expected output is approximately 3,000\u20134,500 bottles\/hour. For a 6-cavity mould at 500 ml with a 10\u201314 second cycle, output is approximately 1,540\u20132,160 bottles\/hour. Our applications engineering team calculates precise output projections and cost-per-bottle estimates for your specific product and mould configuration, free of charge, before any purchase commitment.<\/p>\n<\/details>\n

\n\u2753 Q6. What floor specification is needed to install the ZQ110?<\/summary>\n

The ZQ110 has a net weight of 15 T distributed across a 5 \u00d7 1.8 m base footprint. We recommend a reinforced concrete slab of minimum 350 mm thickness rated for at least 8 T\/m\u00b2 beneath the machine base. Installation on upper floors or mezzanines requires a qualified structural engineer assessment before machine delivery. Industrial levelling pads and anti-vibration mounts are included with the machine. Overhead crane or forklift access rated for minimum 18 T (to include packaging and crating weight) is required for unloading and positioning.<\/p>\n<\/details>\n

\n\u2753 Q7. Does the ZQ110 support remote diagnostics?<\/summary>\n

Yes \u2014 Modbus TCP and optional Ethernet\/IP connectivity are standard on the ZQ110 PLC. Our technical support team can connect via secure VPN to monitor machine parameters, review fault logs, and provide real-time adjustment guidance without requiring on-site visits. For customers in export markets where our engineers cannot respond within 24 hours, remote diagnostics capability significantly reduces unplanned downtime and support response time. All remote access sessions are logged and secured with customer-controlled access credentials.<\/p>\n<\/details>\n

\n\u2753 Q8. What certifications does the ZQ110 carry?<\/summary>\n

The ZQ110 is manufactured at an ISO 9001:2015, ISO 14001, and ISO 45001<\/strong> certified facility. CE marking is available for European market compliance, with machine design meeting Machinery Directive 2006\/42\/EC, Low Voltage Directive 2014\/35\/EU, and EMC Directive 2014\/30\/EU. Safety architecture is designed to IEC 60204-1 Category 3 control reliability standards. All machines complete a full Factory Acceptance Test (FAT) with production trial runs, safety interlock verification, hydraulic circuit pressure testing, and calibrated parameter documentation before shipment.<\/p>\n<\/details>\n

\n\u2753 Q9. Can the ZQ110 produce containers suitable for UN-certified dangerous goods packaging?<\/summary>\n

The ZQ110 IBM process can produce HDPE containers that meet the physical requirements for UN-certified dangerous goods packaging (e.g., UN 3H1 or 3H2 HDPE bottles for agrochemical or chemical packaging), including precise neck finish for tamper-evident closures, zero bottom weld (superior base strength vs. EBM), and consistent wall thickness. However, UN certification of the final container is obtained through the container’s own drop, stacking, and compatibility testing with approved test laboratories \u2014 it is a product certification, not a machine certification. Our engineering team can advise on recommended wall-thickness parameters and resin selection to support your UN certification programme.<\/p>\n<\/details>\n

\n\u2753 Q10. What is the lead time and shipping arrangement for the ZQ110?<\/summary>\n

Standard ZQ110 machine lead time (without mould) is approximately 45\u201360 working days<\/strong> from confirmed deposit and approved technical specification sign-off. With matched mould tooling, allow 80\u2013100 working days. At 15 T and 5\u00d71.8\u00d72.2 m, the ZQ110 is shipped by flat-rack or open-top container<\/strong>, or in a 40 ft high-cube with heavy-crating, to most global ports. Port handling, inland delivery logistics, and export documentation assistance are available from our export team. For a destination-specific freight quotation and lead-time confirmation, please contact our export team directly<\/a>. If your timeline is critical, discuss priority production scheduling at the time of order inquiry. For buyers interested in our full IBM machine range, please visit our injection blow molding machine product centre<\/a>.<\/p>\n<\/details>\n<\/div>\n<\/section>\n

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Scale to Maximum Capacity \u2014 Partner With Us on the ZQ110 Today<\/h2>\n

The ZQ110 is chosen by the world’s highest-volume agrochemical packagers, pharmaceutical container manufacturers, and food & beverage producers who need the absolute maximum output per shift from a single IBM machine installation. As a factory-direct manufacturer with 3,000+ IBM machine installations worldwide, we deliver the ZQ110 with complete engineering support \u2014 from cavity layout and mould design, through installation and commissioning, to long-term spare parts and remote diagnostics \u2014 at a capital cost that no comparable imported platform can match.<\/p>\n

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\u2705 Factory-direct \u2014 maximum price competitiveness<\/div>\n
\u2705 Machine + mould complete packages<\/div>\n
\u2705 ISO 9001 \/ 14001 \/ 45001 certified<\/div>\n
\u2705 CE marking available<\/div>\n
\u2705 Remote diagnostics as standard<\/div>\n
\u2705 Free cavity layout & ROI analysis<\/div>\n<\/div>\n
\ud83d\udcde Request a Free ZQ110 Quote<\/a>
\n\ud83c\udfe0 View Full IBM Machine Range<\/a><\/div>\n<\/div>\n<\/section>\n


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