{"id":506,"date":"2026-07-22T08:34:29","date_gmt":"2026-07-22T08:34:29","guid":{"rendered":"https:\/\/injectionstretchblowmolding.com\/?post_type=product&p=506"},"modified":"2026-07-22T08:34:30","modified_gmt":"2026-07-22T08:34:30","slug":"zq80-injection-blow-molding-machine-replacement-for-jomar-ibm85s","status":"publish","type":"product","link":"https:\/\/injectionstretchblowmolding.com\/pl\/product\/zq80-injection-blow-molding-machine-replacement-for-jomar-ibm85s\/","title":{"rendered":"ZQ80 Injection Blow Molding Machine \u2013 Replacement for Jomar IBM85S"},"content":{"rendered":"
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<\/p>\n

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Injection Blow Molding Machine<\/p>\n

ZQ80 Injection Blow Molding Machine
\n\u2013 Heavy-Duty IBM Alternative for Jomar IBM85S-Class Applications<\/span><\/h1>\n

The ZQ80 is a high-tonnage one-step injection blow molding (IBM) machine delivering 80-ton clamping force, a single 55 mm large-bore screw, and an 800 x 400 mm wide platen \u2014 positioned as a well-matched functional alternative for facilities evaluating or replacing Jomar IBM85S, SUMA 85iB, Uniloy UIB 120, or Bloma IBM85 class machinery.<\/p>\n

\u25cf 80T Clamping Force<\/span>
\n\u25cf 55mm Large-Bore Screw<\/span>
\n\u25cf 466g Injection Weight<\/span>
\n\u25cf 800 x 400mm Wide Platen<\/span>
\n\u25cf Up to 20 Cavities<\/span><\/div>\n<\/div>\n

<\/p>\n

\"ZQ80<\/p>\n

ZQ80 One-Step Injection Blow Molding Machine \u2014 Our Production<\/p>\n<\/div>\n

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\ud83c\udfe2 Suitable Industries:<\/strong> Pharmaceutical packaging \u2022 Cosmetics & personal care \u2022 Food & beverage \u2022 Health supplements \u2022 Feeding bottles & wide-mouth jars \u2022 Daily chemical & household packaging \u2022 Veterinary & agricultural chemicals<\/p>\n<\/div>\n

<\/p>\n

1. Product Overview \u2014 What Is the ZQ80 IBM Machine?<\/h2>\n

The ZQ80 Injection Blow Molding Machine<\/strong> is the high-capacity workhorse of our ZQ series, delivering 80 metric tons of clamping force<\/strong> and an injection weight of 466 g<\/strong> \u2014 placing it squarely in the same performance tier as the Jomar IBM85S, SUMA 85 iB, Uniloy UIB 120, and Bloma IBM85. Produced by our specialist IBM machine manufacturing team, the ZQ80 is engineered for demanding high-cavitation and large-volume bottle production across pharmaceutical, cosmetic, food, and chemical packaging sectors.<\/p>\n

The ZQ80 introduces a significant step up from the 60T class: a single large-bore 55 mm screw<\/strong> delivering 466 g per shot \u2014 substantially exceeding the Jomar IBM85S (300 g) and SUMA 85iB maximum (480 g) \u2014 combined with an 800 x 400 mm platen<\/strong>, the widest in the ZQ40\u2013ZQ80 range. This expanded platen area unlocks higher-cavitation tooling layouts, with reference cavitation reaching up to 20 cavities for 10 ml bottles<\/strong> and up to 12 cavities for 100 ml bottles<\/strong>.<\/p>\n

The ZQ80 processes the same broad resin portfolio as the wider ZQ series \u2014 HDPE, LDPE, PP, PS (including high-transparency PS), ABS, EVA, PCTG, and PLA<\/strong> \u2014 across a bottle volume range of 1 ml to 2,000 ml<\/strong>. The addition of a 4+N barrel zone configuration (versus 3+N on the ZQ40\/ZQ60) provides more precise temperature control across the barrel length, essential for uniform plasticisation at the higher throughput volumes the ZQ80 screw delivers.<\/p>\n

The ZQ80 has demonstrated reliable field performance across export markets including Brazil (400 ml bottles) and Mexico (400 ml containers), as well as installations across Asia, the Middle East, and Africa. Its combination of high clamping force, large injection weight, and wide platen makes it the preferred choice for packaging manufacturers stepping up from 60T-class equipment or evaluating a cost-competitive alternative to Jomar IBM85S or SUMA 85iB procurement.<\/p>\n

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2. Technical Specifications \u2014 ZQ80 Injection Blow Molding Machine<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nUnit<\/th>\nZQ80 Value<\/th>\n<\/tr>\n<\/thead>\n
INJECTION SYSTEM<\/td>\n<\/tr>\n
Screw Diameter<\/td>\nmm<\/td>\n55<\/td>\n<\/tr>\n
Screw L\/D Ratio<\/td>\n\u2014<\/td>\n22:1<\/td>\n<\/tr>\n
Injection Weight<\/td>\ng<\/td>\n466<\/td>\n<\/tr>\n
Heating Power<\/td>\nkW<\/td>\n11<\/td>\n<\/tr>\n
Number of Barrel Zones<\/td>\n\u2014<\/td>\n4 + N<\/td>\n<\/tr>\n
Injection Stroke<\/td>\nmm<\/td>\n180<\/td>\n<\/tr>\n
CLAMPING SYSTEM<\/td>\n<\/tr>\n
Injection Clamping Force<\/td>\nkN<\/td>\n800<\/td>\n<\/tr>\n
Opening Stroke (Injection)<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Blowing Clamping Force<\/td>\nkN<\/td>\n120<\/td>\n<\/tr>\n
Opening Stroke (Blowing)<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Rotary Table Lifting Height<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
MOLD PARAMETERS<\/td>\n<\/tr>\n
Max. Platen Size (L x W)<\/td>\nmm<\/td>\n800 x 400<\/td>\n<\/tr>\n
Mold Thickness<\/td>\nmm<\/td>\n280<\/td>\n<\/tr>\n
Max. Bottle Diameter<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
Max. Bottle Height<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
Suitable Bottle Volume<\/td>\nml<\/td>\n1 \u2013 2,000<\/td>\n<\/tr>\n
Stripping Stroke<\/td>\nmm<\/td>\n230<\/td>\n<\/tr>\n
HYDRAULIC & POWER<\/td>\n<\/tr>\n
Hydraulic Pressure<\/td>\nMPa<\/td>\n14<\/td>\n<\/tr>\n
Motor Power<\/td>\nkW<\/td>\n18.5 + 18.5<\/td>\n<\/tr>\n
Total Power<\/td>\nkW<\/td>\n55<\/td>\n<\/tr>\n
Dry Cycle Time<\/td>\ns<\/td>\n4<\/td>\n<\/tr>\n
Operating Power Rate<\/td>\n%<\/td>\n52 \u2013 70<\/td>\n<\/tr>\n
UTILITIES & FOOTPRINT<\/td>\n<\/tr>\n
Compressed Air Pressure<\/td>\nMPa<\/td>\n0.8 \u2013 1.2<\/td>\n<\/tr>\n
Compressed Air Capacity<\/td>\nm\u00b3\/min<\/td>\n0.8<\/td>\n<\/tr>\n
Cooling Water Flow<\/td>\nm\u00b3\/h<\/td>\n4<\/td>\n<\/tr>\n
Cooling Water Pressure<\/td>\nMPa<\/td>\n0.3 \u2013 0.4<\/td>\n<\/tr>\n
Machine Dimensions (L x W x H)<\/td>\nm<\/td>\n4.5 x 1.6 x 2<\/td>\n<\/tr>\n
Net Weight<\/td>\nTon<\/td>\n10<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Max. Cavitation Reference (ZQ80)<\/h3>\n
\n\n\n\n\n\n
Volume<\/th>\n10 ml<\/th>\n30 ml<\/th>\n60 ml<\/th>\n100 ml<\/th>\n250 ml<\/th>\n500 ml<\/th>\n1000 ml<\/th>\n<\/tr>\n<\/thead>\n
Max Cavities<\/td>\n20<\/td>\n18<\/td>\n14<\/td>\n12<\/td>\n8<\/td>\n5\u20136<\/td>\n3\u20134<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

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3. Working Principle \u2014 One-Step IBM Process on the ZQ80<\/h2>\n
\"Injection<\/p>\n

ZQ80 Three-Station IBM Process: Injection \u2192 Blow \u2192 Stripping<\/p>\n<\/div>\n

Like all machines in the IBM class \u2014 including the Jomar IBM85S and SUMA 85iB \u2014 the ZQ80 operates on a three-station rotary table principle<\/strong> where all three stations are active simultaneously in each machine cycle, eliminating idle time and maximising output per hour:<\/p>\n

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\u2460<\/div>\n

Injection Station<\/h3>\n

The 55 mm screw melts and meters plastic resin through a precision hot runner manifold onto core rods, forming dimensionally accurate parisons at up to 466 g per shot. The 4+N barrel zone configuration provides finer temperature gradient control across the full screw length \u2014 critical for processing high-MW HDPE and heat-sensitive PCTG at higher throughput rates.<\/p>\n<\/div>\n

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\u2461<\/div>\n

Blow Station<\/h3>\n

Core rods carrying hot parisons index into the blow mold under 120 kN blow clamping force. Compressed air at 0.8\u20131.2 MPa (slightly higher than 40T\/60T class) is injected through the core rod to expand the parison to final bottle shape within the temperature-controlled cavity, achieving wall thickness uniformity better than the extrusion blow molding process.<\/p>\n<\/div>\n

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\u2462<\/div>\n

Stripping Station<\/h3>\n

Finished bottles are ejected from core rods at the stripping station via a 230 mm stroke, accommodating bottle heights up to 220 mm. Clean stripping without deformation is ensured by the synchronised rotary table lifting mechanism, enabling continuous automated production at 4-second dry cycle time.<\/p>\n<\/div>\n<\/div>\n

The ZQ80 uses a dual hydraulic circuit<\/strong> as standard \u2014 two independent 18.5 kW motors providing dedicated power to injection and clamping circuits respectively. This dual-motor architecture prevents cross-interference between injection and clamping pressure demands, maintaining stable pressure delivery throughout the cycle even at maximum cavitation and shot weight. The pressurised booster clamping cylinder generates 800 kN without participating in the mold open\/close sequence, reducing energy consumption by 20\u201330% versus conventional single-circuit designs common in older Western IBM machinery.<\/p>\n

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4. Core Advantages of the ZQ80 IBM Machine<\/h2>\n
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\ud83d\udcc8<\/div>\n

Highest Clamping Force in Class \u2014 800 kN<\/h3>\n

The ZQ80 delivers 800 kN injection clamping force<\/strong> \u2014 exceeding Jomar IBM85S (680 kN, +17.6%), SUMA 85iB (720 kN, +11.1%), and Bloma IBM85 (700 kN, +14.3%). Superior clamping force directly reduces flash on high-cavitation tooling, lowers mold wear, and enables the ZQ80 to sustain higher internal injection pressures without platen deflection \u2014 critical on 12\u201320 cavity molds.<\/p>\n<\/div>\n

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\ud83c\udd95<\/div>\n

466g Injection Weight \u2014 55% More Than Jomar IBM85S<\/h3>\n

At 466 g per shot<\/strong>, the ZQ80 surpasses the Jomar IBM85S (300 g) by 55.3% and the Bloma IBM85 maximum (310 g) by 50.3%. Only the SUMA 85iB (max 480 g) comes close. This significantly greater shot capacity enables larger bottle sizes, thicker wall specifications, or higher cavity counts per cycle \u2014 directly increasing daily output and reducing per-unit cost.<\/p>\n<\/div>\n

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\ud83c\udfaf<\/div>\n

800 x 400mm Wide Platen \u2014 Largest in ZQ40\u2013ZQ80 Range<\/h3>\n

The 800 x 400 mm platen<\/strong> is the widest in the ZQ series up to the 80T class, exceeding Jomar IBM85S (464 x 749 mm, narrower short axis) and providing more balanced width-to-length ratio than competing platforms. This supports symmetric cavity array layouts up to 20 cavities, and accommodates wider-body bottle molds such as feeding bottles and wide-mouth jars not feasible on the 60T platen.<\/p>\n<\/div>\n

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\u26a1<\/div>\n

Dual 18.5 kW Motor Architecture<\/h3>\n

The ZQ80 runs two independent 18.5 kW hydraulic motors \u2014 one dedicated to injection, one to clamping \u2014 providing completely isolated pressure circuits. This dual-motor design prevents the pressure fluctuations that single-circuit machines experience when injection and clamping demands overlap during the cycle, resulting in more consistent shot weights and more stable clamping force across all cavities simultaneously.<\/p>\n<\/div>\n

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\ud83d\udd01<\/div>\n

4+N Barrel Zone Configuration<\/h3>\n

The ZQ80 adds a fourth standard barrel zone (4+N) versus the 3+N configuration on the ZQ40 and ZQ60. The extra zone provides a finer temperature gradient across the screw length, enabling more precise melt conditioning \u2014 particularly important for high-MW HDPE used in pharmaceutical containers, and for minimising thermal degradation of heat-sensitive PCTG and high-transparency PS at the higher throughput volumes the 55 mm screw delivers.<\/p>\n<\/div>\n

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\ud83d\udd2c<\/div>\n

Up to 20 Cavities \u2014 Maximum Output for Small Bottles<\/h3>\n

With reference cavitation of 20 cavities for 10 ml<\/strong>, 18 for 30 ml, 14 for 60 ml, and 12 for 100 ml, the ZQ80 provides the highest per-cycle output in the ZQ40\u2013ZQ80 range. For a pharmaceutical manufacturer producing 10 ml vials at 4-second cycles with 20-cavity tooling, theoretical daily output reaches approximately 1.7 million vials per 24-hour shift.<\/p>\n<\/div>\n

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\ud83c\udfed<\/div>\n

Low-Profile Design at 4.5 x 1.6 x 2m<\/h3>\n

Despite its 80T class, the ZQ80 stands only 2 metres tall<\/strong> \u2014 dramatically more compact in height than the Jomar IBM85S (3.33 x 1.94 x 3.41 m) and SUMA 85iB (4.5 x 2 x 2.6 m). The low-profile European-style frame design reduces ceiling height requirements and facilitates installation in standard industrial buildings without structural modification.<\/p>\n<\/div>\n

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\ud83d\udccb<\/div>\n

Zero Flash, Pharmaceutical-Grade Bottle Quality<\/h3>\n

The one-step IBM process on the ZQ80 delivers bottles with zero parting-line flash, no bottom pinch-off scar, and precision-formed neck threads \u2014 meeting pharmaceutical primary packaging standards. No lubrication points exist above the mold zone, preventing oil contamination of bottle interiors. Bottle weight deviation across all 20 cavities is maintained within \u00b11%<\/strong> through the optimised hot runner manifold and mandrel cooling system.<\/p>\n<\/div>\n<\/div>\n

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5. Machine Structure & Material Engineering<\/h2>\n
\"ZQ80<\/p>\n

ZQ80 IBM Machine Production Line \u2014 Full Auxiliary Equipment Integration<\/p>\n<\/div>\n

Frame and chassis:<\/strong> The ZQ80 adopts the same full European-style rigid welded steel frame as the wider ZQ series, scaled to accommodate the higher clamping loads of the 80T class. FEA-optimised clamping platens maintain parallelism under full 800 kN injection clamping load, preventing mold deflection during continuous multi-shift production at maximum cavitation.<\/p>\n

Dual hydraulic system:<\/strong> Two independent 18.5 kW hydraulic motors drive dedicated circuits for injection and clamping functions respectively. System pressure is 14 MPa. The dual-circuit architecture is standard on the ZQ80 \u2014 unlike single-circuit designs on some competing 85T-class machines where injection and clamping share a common pump, causing pressure fluctuations during simultaneous demand peaks. The pressurised booster clamping cylinder isolates clamping force generation from the mold open\/close sequence.<\/p>\n

55mm screw and barrel:<\/strong> The single large-bore 55 mm screw uses bimetallic wear-resistant alloy construction at 22:1 L\/D ratio. The 4+N barrel zone configuration provides independent temperature control across four zones plus additional optional zones, enabling precise melt profile management for a wider range of resins than the 3-zone configuration on smaller ZQ machines. The 180 mm injection stroke delivers 466 g per shot at standard operating conditions.<\/p>\n

Hot runner manifold:<\/strong> The precision hot runner system distributes melt symmetrically to all gate points across the 800 mm platen width \u2014 a more demanding balancing requirement than on narrower platforms. The manifold is designed for balanced fill on arrays of up to 20 cavities, minimising cavity-to-cavity weight deviation across the full platen span.<\/p>\n

Core rod and mandrel cooling:<\/strong> Internal mandrel cooling channels are optimised for the higher per-shot heat load of the 55 mm screw, maintaining consistent parison temperature during rotation from injection to blow station. Precise mandrel temperature control is especially critical on 14\u201320 cavity tooling where cumulative heat input per cycle is higher than on lower-cavitation machines.<\/p>\n

Mold tooling steel:<\/strong> Injection mold cavities are machined from imported S136 die steel<\/strong> (AISI 420 mod.) or 4Cr13 stainless steel<\/strong>, heat-treated to HRC 48\u201352 with mirror-polishable cavity surfaces. Both grades provide corrosion resistance for pharmaceutical and food-contact environments, and long tooling life under the sustained 800 kN clamping cycles of 20-cavity high-output production.<\/p>\n

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6. Typical Application Scenarios<\/h2>\n
\"IBM<\/p>\n

High-Cavitation IBM Mold Tooling Compatible with the ZQ80<\/p>\n<\/div>\n

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\ud83d\udc8a High-Volume Pharmaceutical Production<\/h3>\n

The ZQ80 is the preferred IBM machine for high-volume pharmaceutical bottle lines \u2014 oral liquid containers (30\u2013500 ml), tablet bottles, syrup and tonic bottles, eye dropper bodies, and nasal spray containers. With up to 12-cavity tooling on 100 ml HDPE bottles and a 4-second cycle, a single ZQ80 can produce over 1 million 100 ml pharmaceutical bottles per 24-hour shift. The pharma-compatible lubrication layout and zero-flash production meet GMP and regulatory packaging requirements.<\/p>\n<\/div>\n

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\ud83d\udc90 Premium Cosmetics Packaging<\/h3>\n

Shampoo bottles, conditioner containers, body lotion, serum, and foundation packaging (50 ml to 500 ml). The ZQ80 handles high-transparency PCTG and PS for crystal-clear premium cosmetic containers. Up to 14 cavities on 60 ml bottles enables very high daily output for OEM cosmetic packaging manufacturers supplying retail brands.<\/p>\n<\/div>\n

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\ud83c\udf7c Food & Beverage Containers<\/h3>\n

Lactic acid bacteria drink bottles (PS), condiment and seasoning containers, vinegar and oil packaging, baby food containers (100 ml to 2,000 ml). The ZQ80 wider platen (800 mm) accommodates larger-footprint molds for family-size food containers not feasible on the ZQ60. Food-grade PP and PCTG processing meets EU and US food-contact packaging regulations.<\/p>\n<\/div>\n

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\ud83e\udd50 Feeding Bottles & Wide-Mouth Jars<\/h3>\n

PP and PCTG feeding bottle bodies (120\u2013300 ml wide-mouth), baby food puree jars, wide-mouth supplement containers. The 800 mm platen length of the ZQ80 accommodates the wider mold footprints required for wide-body bottle designs. PP feeding bottles produced on the ZQ80 meet BPA-free regulatory requirements for EU, US, and Korean markets.<\/p>\n<\/div>\n

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\ud83d\udca7 Daily Chemical & Household Products<\/h3>\n

Detergent concentrate, fabric softener, dishwashing liquid, and cleaning fluid packaging (250 ml to 2L HDPE\/PP). The ZQ80 higher injection weight (466 g) versus the ZQ60 (383 g) enables heavier-wall containers for chemical packaging requiring UN-certified or stackable designs. Field-proven in Brazil and Mexico for 400 ml household chemical packaging production.<\/p>\n<\/div>\n

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\ud83d\udcc8 Health Supplements & OTC Products<\/h3>\n

Vitamin tablet bottles, fish oil softgel containers, protein supplement packaging (100\u2013500 ml HDPE\/PP). GMP-compatible ZQ80 layout suits nutraceutical manufacturers in the US, Korea, South Africa, and other regulated markets. The zero-flash one-step IBM process eliminates secondary cleaning steps required on extrusion blow molded containers.<\/p>\n<\/div>\n<\/div>\n

\"Medical<\/p>\n

Medical & Pharmaceutical Bottle Samples Produced by Our IBM Machines<\/p>\n<\/div>\n

<\/p>\n

7. Machine Selection Guide \u2014 ZQ60 vs. ZQ80 vs. Jomar IBM85S Class<\/h2>\n

The ZQ80 is the right choice when your production requirements exceed what the 60T class can deliver. Use the table below to determine whether the ZQ80 fits your specifications, and how it compares to stepping up or down within our ZQ range:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n
Criterion<\/th>\nZQ60<\/th>\nZQ80<\/th>\nZQ110<\/th>\n<\/tr>\n<\/thead>\n
Clamping Force<\/td>\n600 kN<\/td>\n800 kN<\/td>\n1,100 kN<\/td>\n<\/tr>\n
Max. Shot Weight<\/td>\n383 g<\/td>\n466 g<\/td>\n540 g<\/td>\n<\/tr>\n
Platen Size<\/td>\n600 x 390 mm<\/td>\n800 x 400 mm<\/td>\n1,100 x 460 mm<\/td>\n<\/tr>\n
Max Cavities (10ml)<\/td>\n14<\/td>\n20<\/td>\n20<\/td>\n<\/tr>\n
Max Cavities (100ml)<\/td>\n8<\/td>\n12<\/td>\n12<\/td>\n<\/tr>\n
Bottle Volume Range<\/td>\n1\u20132,000 ml<\/td>\n1\u20132,000 ml<\/td>\n1\u20132,000 ml<\/td>\n<\/tr>\n
Total Power<\/td>\n37 kW<\/td>\n55 kW<\/td>\n80 kW<\/td>\n<\/tr>\n
Machine Footprint<\/td>\n3.8 x 1.4 x 1.8 m<\/td>\n4.5 x 1.6 x 2 m<\/td>\n5 x 1.8 x 2.2 m<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n
Selection Criterion<\/th>\nWhat to Confirm<\/th>\nZQ80 Capability<\/th>\n<\/tr>\n<\/thead>\n
Injection weight per shot<\/td>\nTotal material per cycle (cavities x bottle weight)<\/td>\nUp to 466 g (55 mm screw)<\/td>\n<\/tr>\n
Target cavitation<\/td>\nRequired cavities per cycle for daily output target<\/td>\nUp to 20 (10 ml); up to 12 (100 ml)<\/td>\n<\/tr>\n
Mold platen size<\/td>\nExisting mold L x W if porting from Jomar IBM85S<\/td>\nMax 800 x 400 mm<\/td>\n<\/tr>\n
Air supply pressure<\/td>\nCompressor output available<\/td>\nRequires 0.8\u20131.2 MPa \/ 0.8 m\u00b3\/min<\/td>\n<\/tr>\n
Cooling water supply<\/td>\nChiller or tower capacity available<\/td>\n4 m\u00b3\/h at 0.3\u20130.4 MPa<\/td>\n<\/tr>\n
Floor space<\/td>\nInstallation footprint with service clearance<\/td>\n4.5 x 1.6 m (+ 1m clearance each side)<\/td>\n<\/tr>\n
Ceiling height<\/td>\nMinimum clearance above machine top<\/td>\nMachine height 2.0 m \u2014 low-profile design<\/td>\n<\/tr>\n
Electrical supply<\/td>\nAvailable 3-phase power capacity<\/td>\nTotal 55 kW (recommend 100A 3-phase supply)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
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\ud83d\udca1 Compressed Air Requirement:<\/strong> The ZQ80 requires 0.8\u20131.2 MPa blow air at 0.8 m\u00b3\/min \u2014 slightly higher pressure than the ZQ40\/ZQ60. For pharmaceutical or food-grade lines, oil-free compressed air is mandatory to prevent bottle interior contamination. We also supply the CM-B Series Oil-Free Screw Air Compressor<\/a><\/strong> \u2014 a directly compatible utility supply solution for ZQ80 IBM production lines. Ask us about turnkey machine-plus-compressor packages.<\/p>\n<\/div>\n

<\/p>\n

8. ZQ80 vs. Comparable 85T-Class IBM Machines \u2014 Objective Comparison<\/h2>\n
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\u26a0 Important Notice:<\/strong> Brand names Jomar, SUMA, Uniloy, and Bloma and their respective model designations are the intellectual property of their respective manufacturers. Our company does not manufacture, sell, or represent any products of these brands. These references are provided solely to assist procurement professionals in identifying functionally comparable technical specifications when evaluating new IBM machine investments. No counterfeit, copy, or unauthorised reproduction of third-party equipment is produced or offered by us.<\/p>\n<\/div>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nZQ80 (Our Production)<\/th>\nJomar IBM85S<\/th>\nSUMA 85iB<\/th>\nUniloy UIB 120<\/th>\nBloma IBM85<\/th>\n<\/tr>\n<\/thead>\n
Clamping Force (T)<\/td>\n80T<\/td>\n~68T<\/td>\n~73T<\/td>\n~120T (blow class)<\/td>\n~70T<\/td>\n<\/tr>\n
Injection Clamping Force (kN)<\/td>\n800 kN<\/td>\n680 kN<\/td>\n720 kN<\/td>\n\u2014<\/td>\n700 kN<\/td>\n<\/tr>\n
Screw Diameter (mm)<\/td>\n55<\/td>\n55<\/td>\n50 \/ 60<\/td>\n\u2014<\/td>\n50<\/td>\n<\/tr>\n
Injection Weight (g)<\/td>\n466<\/td>\n300<\/td>\n333 \/ 480<\/td>\n\u2014<\/td>\n310 \/ 280<\/td>\n<\/tr>\n
Max. Platen Size (mm)<\/td>\n800 x 400<\/td>\n464 x 749<\/td>\n700 x 400<\/td>\n\u2014<\/td>\n620 x 430<\/td>\n<\/tr>\n
Machine Footprint (m)<\/td>\n4.5 x 1.6 x 2.0<\/td>\n3.33 x 1.94 x 3.41<\/td>\n4.5 x 2 x 2.6<\/td>\n\u2014<\/td>\n620 x 430 x 2.55<\/td>\n<\/tr>\n
Barrel Zones<\/td>\n4 + N<\/td>\n3\u20134<\/td>\n3\u20134<\/td>\n\u2014<\/td>\n\u2014<\/td>\n<\/tr>\n
Origin<\/td>\nOur Production (China)<\/td>\nUSA<\/td>\nGermany<\/td>\nUSA<\/td>\nUSA<\/td>\n<\/tr>\n
Price Tier<\/td>\n\u2605\u2605 Competitive<\/td>\n\u2605\u2605\u2605\u2605 Premium<\/td>\n\u2605\u2605\u2605\u2605 Premium<\/td>\n\u2605\u2605\u2605\u2605 Premium<\/td>\n\u2605\u2605\u2605\u2605 Premium<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
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\u2705 ZQ80 Value Proposition Summary<\/h3>\n

The ZQ80 leads its class decisively on injection clamping force (800 kN)<\/strong> \u2014 outperforming Jomar IBM85S by 17.6%, SUMA 85iB by 11.1%, and Bloma IBM85 by 14.3%. Its 466 g injection weight<\/strong> exceeds Jomar IBM85S (300 g) by 55.3%, delivering substantially greater per-cycle material capacity for the same machine tonnage class. The 800 x 400 mm platen<\/strong> \u2014 wider in the short axis than the Jomar IBM85S (464 mm) \u2014 enables more symmetric multi-cavity layouts. Combined with the lowest machine height in class (2.0 m vs. Jomar IBM85S at 3.41 m), significantly lower acquisition cost, and factory-direct after-sales support, the ZQ80 represents a technically and commercially compelling option for 85T-class IBM procurement decisions.<\/p>\n

Note: The ZQ80 is an independently engineered machine. We make no claim of equivalence beyond functional specification comparison to assist procurement evaluation.<\/p>\n<\/div>\n

<\/p>\n

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Explore our complete ZQ series range \u2014 from the 40T ZQ40 to the 135T ZQ135 \u2014 and find the right capacity for your production line:<\/p>\n

View All IBM Machine Models<\/a><\/p>\n<\/div>\n

<\/p>\n

9. Frequently Asked Questions \u2014 ZQ80 IBM Machine<\/h2>\n
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\n\u25bc Q1. Why does the ZQ80 have a significantly higher injection weight than the Jomar IBM85S?<\/summary>\n
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The ZQ80 uses a 55 mm screw with a 180 mm injection stroke, delivering 466 g per shot. The Jomar IBM85S, while in the same 85T nominal class, achieves 300 g with its 55 mm screw configuration. The difference reflects differing screw geometry, stroke length, and barrel design approaches between the two machines. The ZQ80 higher shot weight enables either larger bottle volumes, heavier wall specifications, or more cavities per cycle within the 80T clamping envelope \u2014 directly impacting daily output and per-bottle production cost.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q2. Can Jomar IBM85S molds be used on the ZQ80?<\/summary>\n
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The Jomar IBM85S uses a portrait-oriented platen (464 x 749 mm, tall and narrow) while the ZQ80 platen is 800 x 400 mm (wide and lower). The aspect ratios differ significantly, meaning direct mold transfer without modification is generally not feasible. Cavity inserts and core rods may be adaptable with new backing plates and holder modifications, but the full mold assembly would typically require re-engineering. We recommend submitting your existing Jomar IBM85S mold drawings for a compatibility assessment before ordering.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q3. What is the estimated daily output on the ZQ80 for 100ml pharmaceutical bottles?<\/summary>\n
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With 12-cavity tooling at 4-second dry cycle time and assuming 85% machine efficiency over 24 hours, estimated daily output for 100 ml HDPE bottles on the ZQ80 is approximately 1,000,000\u20131,100,000 bottles per shift. Actual output depends on resin grade, cooling time requirements for the specific bottle wall thickness, and the efficiency of downstream handling. We can provide a detailed output estimate based on your specific bottle drawing and material specification.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q4. Why does the ZQ80 use two motors instead of one?<\/summary>\n
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The dual 18.5 kW motor architecture on the ZQ80 provides completely independent hydraulic circuits for the injection and clamping functions. When a single motor drives both circuits (common in some competing designs), pressure demand peaks from injection and clamping can interfere with each other, causing shot weight inconsistency and clamping force variation. Dedicated motors eliminate this cross-interference, delivering more stable and repeatable process parameters \u2014 particularly important on 20-cavity tooling where any pressure variation translates directly to cavity-to-cavity weight deviation.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q5. What resin types are compatible with the ZQ80?<\/summary>\n
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The ZQ80 processes HDPE, LDPE, PP, PS (standard and high-transparency), ABS, EVA, PCTG, and PLA (corn-based biodegradable). The 4+N barrel zone configuration provides more precise melt temperature profiling than the 3+N configuration on the ZQ40\/ZQ60, making the ZQ80 particularly well-suited for processing high-MW HDPE grades used in pharmaceutical bottles, and heat-sensitive PCTG for high-clarity cosmetic packaging. Confirm your resin MFI index and any special additives when enquiring.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q6. What after-sales service and spare parts support do you provide?<\/summary>\n
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We provide full after-sales service: on-site installation and commissioning, operator and maintenance training, 24×7 service hotline, preventive maintenance reminders, and maintained inventory of wear and spare parts. Critical spare parts for the ZQ80 \u2014 including the 55 mm screw and barrel assembly, dual hydraulic pump units, hot runner heater elements, seals, and mandrel assemblies \u2014 are stocked at our production facility and dispatched internationally by express courier to minimise machine downtime.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q7. Is the ZQ80 suitable for FDA or EU pharmaceutical packaging compliance?<\/summary>\n
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The ZQ80 machine design incorporates the key physical features required for GMP pharmaceutical packaging production: no lubrication above the mold zone, one-step IBM process with no secondary trimming, precise neck thread formation, and bottle weight consistency within \u00b11%. The machine produces containers suitable for pharmaceutical primary packaging applications. We supply reference technical documentation to assist with regulatory submissions upon request. Note that facility-level GMP compliance also requires appropriate cleanroom environment, material traceability, and process validation procedures beyond the machine itself.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q8. Can you supply the ZQ80 as part of a complete turnkey IBM production line?<\/summary>\n
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Yes. We supply complete turnkey ZQ80 IBM production lines including machine, injection mold, blow mold, core rods (all designed and manufactured to your bottle specification), mold temperature controller, chiller, oil-free screw air compressor, bottle visual inspection system, side-leak tester, labeling machine, and automatic packaging equipment. Submit your bottle drawings or samples and target daily output, and we will scope the complete turnkey project with detailed pricing.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q9. What is the lead time for the ZQ80 with new molds?<\/summary>\n
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Standard ZQ80 machine lead time is approximately 35\u201350 days. New IBM mold fabrication (injection mold, blow mold, and core rod set) typically requires 45\u201365 days depending on cavity count and bottle complexity. A complete turnkey ZQ80 package with machine, mold set, and auxiliary equipment is typically ready to ship within 70\u2013100 days from confirmed order and deposit receipt. Rush lead times may be available on the machine unit depending on production scheduling \u2014 contact us to discuss your required delivery date.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q10. How does the ZQ80 compare to the ZQ110 \u2014 when should I choose the larger model?<\/summary>\n
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The ZQ110 steps up to 1,100 kN clamping force, 540 g injection weight, and 1,100 x 460 mm platen \u2014 a significant increase in all three key parameters. Choose the ZQ110 when: your target cavitation on 100 ml bottles exceeds 12 (the ZQ80 maximum), your required shot weight per cycle exceeds 466 g, or your mold requires a platen wider than 800 mm. For most pharmaceutical and cosmetic bottle lines up to 12-cavity 100 ml production, the ZQ80 provides the most cost-effective solution without over-specification. If your production plan may scale beyond these figures within 3\u20135 years, the ZQ110 provides more headroom for future tooling additions.<\/p>\n<\/div>\n<\/details>\n<\/div>\n

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10. Partner with Us \u2014 Your Dedicated IBM Machine Supplier<\/h2>\n

We are a dedicated specialist in one-step injection blow molding machinery. Our engineering team focuses exclusively on IBM machine design, mold fabrication, and complete production line integration \u2014 from the 40T ZQ40 through to the 135T ZQ135. This specialisation means every aspect of the ZQ80 \u2014 frame design, hydraulic circuit architecture, hot runner system, mandrel cooling, and mold tooling \u2014 is optimised specifically for the IBM process, not adapted from a general-purpose injection molding platform.<\/p>\n

Whether you are evaluating the ZQ80 as a first investment in IBM technology, expanding an existing IBM production line, or assessing a cost-effective alternative to Jomar IBM85S, SUMA 85iB, Uniloy UIB 120, or Bloma IBM85 procurement, we invite you to request a detailed technical proposal and quotation from our engineering team.<\/p>\n

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Packaging manufacturers<\/p>\n

Scaling IBM output or replacing Jomar, SUMA, or Uniloy 85T-class lines<\/p>\n<\/div>\n

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Overseas agents & distributors<\/p>\n

Representing the ZQ series with territory exclusivity arrangements<\/p>\n<\/div>\n

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Pharma & FMCG brands<\/p>\n

Building in-house GMP bottle production with turnkey IBM lines<\/p>\n<\/div>\n

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Trading companies<\/p>\n

Supplying IBM machinery across Asia, Africa, and Latin America<\/p>\n<\/div>\n<\/div>\n

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Ready to Evaluate the ZQ80 for Your Production Line?<\/h3>\n

Send us your bottle drawings, daily output target, material specification, and current machine model. Our engineering team will provide a detailed technical proposal, cavitation analysis, and competitive quotation within 24 hours.<\/p>\n

Request a Quote \u2014 Contact Us<\/a><\/p>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"

ZQ80 IBM machine \u2013 800kN clamp, 466g shot weight, up to 20 cavities. Functional alternative to Jomar IBM85S, SUMA 85iB & Uniloy UIB120. Request a quote.<\/p>","protected":false},"featured_media":334,"comment_status":"open","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_brand":[],"product_cat":[21],"product_tag":[],"class_list":["post-506","product","type-product","status-publish","has-post-thumbnail","product_cat-ibm-machine","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/product\/506","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/comments?post=506"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/media\/334"}],"wp:attachment":[{"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/media?parent=506"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/product_brand?post=506"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/product_cat?post=506"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/product_tag?post=506"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}