{"id":515,"date":"2026-07-22T08:53:42","date_gmt":"2026-07-22T08:53:42","guid":{"rendered":"https:\/\/injectionstretchblowmolding.com\/?post_type=product&p=515"},"modified":"2026-07-22T08:53:42","modified_gmt":"2026-07-22T08:53:42","slug":"zq135-injection-blow-molding-machine-replacement-for-jomar-ibm175","status":"publish","type":"product","link":"https:\/\/injectionstretchblowmolding.com\/pl\/product\/zq135-injection-blow-molding-machine-replacement-for-jomar-ibm175\/","title":{"rendered":"ZQ135 Injection Blow Molding Machine \u2013 Replacement for Jomar IBM175"},"content":{"rendered":"
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<\/p>\n

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Injection Blow Molding Machine<\/p>\n

ZQ135 Injection Blow Molding Machine
\n\u2013 Flagship IBM Alternative for Jomar IBM175-Class Applications<\/span><\/h1>\n

The ZQ135 is the flagship model of the ZQ series \u2014 delivering 135-ton clamping force, a 70 mm ultra-heavy-duty screw, 650 g maximum injection weight, and a 1,300 x 500 mm extra-large platen. Engineered as a well-matched functional alternative for facilities evaluating or replacing Jomar IBM175, SUMA 175iB, or Uniloy UIB 180 class machinery, the ZQ135 is purpose-built for the highest-output one-step IBM bottle production requirements.<\/p>\n

\u25cf 135T Clamping Force<\/span>
\n\u25cf 70mm Ultra-Heavy-Duty Screw<\/span>
\n\u25cf 650g Max Injection Weight<\/span>
\n\u25cf 1,300 x 500mm Extra-Large Platen<\/span>
\n\u25cf Up to 30 Cavities<\/span><\/div>\n<\/div>\n

<\/p>\n

\"ZQ135<\/p>\n

ZQ135 Flagship One-Step Injection Blow Molding Machine \u2014 Our Production<\/p>\n<\/div>\n

<\/p>\n

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\ud83c\udfe2 Suitable Industries:<\/strong> Ultra-high-volume pharmaceutical packaging \u2022 Large-format beverage & food containers \u2022 Premium cosmetics & personal care \u2022 Wide-mouth jars & feeding bottles \u2022 Industrial & household chemical packaging \u2022 Health supplements & OTC products<\/p>\n<\/div>\n

<\/p>\n

1. Product Overview \u2014 What Is the ZQ135 IBM Machine?<\/h2>\n

The ZQ135 Injection Blow Molding Machine<\/strong> is the flagship and highest-capacity model of our ZQ series \u2014 delivering a class-leading 135 metric tons of clamping force<\/strong>, a 70 mm ultra-heavy-duty screw<\/strong> with 650 g maximum injection weight, and a 1,300 x 500 mm extra-large platen<\/strong> that is the widest and longest in the entire ZQ range. The ZQ135 sits in the same performance tier as the Jomar IBM175, SUMA 175 iB, and Uniloy UIB 180 \u2014 representing the pinnacle of one-step IBM technology for high-output pharmaceutical, beverage, food, and industrial packaging production.<\/p>\n

Three key specifications distinguish the ZQ135 from the ZQ110 and from competing machines in its class. First, the 70 mm screw<\/strong> with a 200 mm injection stroke<\/strong> delivers 650 g per shot \u2014 the highest in the ZQ series, exceeding the Jomar IBM175 range (450\u2013550 g) and matching the upper range of SUMA 175iB (580\u2013770 g). Second, the 1,300 x 500 mm platen<\/strong> expands both length and width beyond the ZQ110 (1,100 x 460 mm), opening access to 30-cavity tooling arrays for small bottles and larger-format molds for 500 ml to 2,000 ml containers. Third, the 6+N barrel zone configuration<\/strong> \u2014 the most granular temperature control in the ZQ series \u2014 enables precise melt management across the full 70 mm screw length at maximum throughput.<\/p>\n

The ZQ135 supports the same broad resin portfolio as the ZQ series \u2014 HDPE, LDPE, PP, PS (including high-transparency PS), ABS, EVA, PCTG, and PLA<\/strong> \u2014 across a bottle volume range of 1 ml to 2,000 ml<\/strong>. Reference cavitation reaches a series-high 30 cavities for 10 ml bottles<\/strong>, delivering the highest per-cycle output in the range. The ZQ135 also features unique engineering advantages including a pressurised clamping structure with isolated booster cylinder<\/strong>, a dual hydraulic system as standard<\/strong>, and a fully European-style rigid frame \u2014 achieving 20\u201330% lower energy consumption than conventional IBM machines at this tonnage level.<\/p>\n

The ZQ135 is the natural destination for pharmaceutical manufacturers requiring maximum cavitation on 10\u201330 ml vials, food and beverage producers running 5\u201310 cavity 500 ml container lines, and FMCG packagers seeking the highest daily output achievable from a single IBM machine installation without stepping to a multi-machine configuration.<\/p>\n

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2. Technical Specifications \u2014 ZQ135 Injection Blow Molding Machine<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nUnit<\/th>\nZQ135 Value<\/th>\n<\/tr>\n<\/thead>\n
INJECTION SYSTEM<\/td>\n<\/tr>\n
Screw Diameter<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
Screw L\/D Ratio<\/td>\n\u2014<\/td>\n22:1<\/td>\n<\/tr>\n
Injection Weight<\/td>\ng<\/td>\n650<\/td>\n<\/tr>\n
Heating Power<\/td>\nkW<\/td>\n30<\/td>\n<\/tr>\n
Number of Barrel Zones<\/td>\n\u2014<\/td>\n6 + N<\/td>\n<\/tr>\n
Injection Stroke<\/td>\nmm<\/td>\n200<\/td>\n<\/tr>\n
CLAMPING SYSTEM<\/td>\n<\/tr>\n
Injection Clamping Force<\/td>\nkN<\/td>\n1,350<\/td>\n<\/tr>\n
Opening Stroke (Injection)<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Blowing Clamping Force<\/td>\nkN<\/td>\n200<\/td>\n<\/tr>\n
Opening Stroke (Blowing)<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
Rotary Table Lifting Height<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n
MOLD PARAMETERS<\/td>\n<\/tr>\n
Max. Platen Size (L x W)<\/td>\nmm<\/td>\n1,300 x 500<\/td>\n<\/tr>\n
Mold Thickness<\/td>\nmm<\/td>\n280<\/td>\n<\/tr>\n
Max. Bottle Diameter<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
Max. Bottle Height<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
Suitable Bottle Volume<\/td>\nml<\/td>\n1 \u2013 2,000<\/td>\n<\/tr>\n
Stripping Stroke<\/td>\nmm<\/td>\n280<\/td>\n<\/tr>\n
HYDRAULIC & POWER<\/td>\n<\/tr>\n
Hydraulic Pressure<\/td>\nMPa<\/td>\n14<\/td>\n<\/tr>\n
Motor Power<\/td>\nkW<\/td>\n37 + 37<\/td>\n<\/tr>\n
Total Power<\/td>\nkW<\/td>\n95<\/td>\n<\/tr>\n
Dry Cycle Time<\/td>\ns<\/td>\n4<\/td>\n<\/tr>\n
Operating Power Rate<\/td>\n%<\/td>\n52 \u2013 70<\/td>\n<\/tr>\n
UTILITIES & FOOTPRINT<\/td>\n<\/tr>\n
Compressed Air Pressure<\/td>\nMPa<\/td>\n0.7 \u2013 1.2<\/td>\n<\/tr>\n
Compressed Air Capacity<\/td>\nm\u00b3\/min<\/td>\n0.7<\/td>\n<\/tr>\n
Cooling Water Flow<\/td>\nm\u00b3\/h<\/td>\n4<\/td>\n<\/tr>\n
Cooling Water Pressure<\/td>\nMPa<\/td>\n0.3 \u2013 0.4<\/td>\n<\/tr>\n
Machine Dimensions (L x W x H)<\/td>\nm<\/td>\n5.5 x 2 x 2.4<\/td>\n<\/tr>\n
Net Weight<\/td>\nTon<\/td>\n18<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Max. Cavitation Reference (ZQ135) \u2014 Series-High Output<\/h3>\n
\n\n\n\n\n\n
Volume<\/th>\n10 ml<\/th>\n30 ml<\/th>\n60 ml<\/th>\n100 ml<\/th>\n250 ml<\/th>\n500 ml<\/th>\n1000 ml<\/th>\n<\/tr>\n<\/thead>\n
Max Cavities<\/td>\n30<\/td>\n26<\/td>\n22<\/td>\n18<\/td>\n14<\/td>\n10<\/td>\n8<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

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3. Working Principle \u2014 One-Step IBM Process on the ZQ135<\/h2>\n
\"Injection<\/p>\n

ZQ135 Three-Station IBM Process: Injection \u2192 Blow \u2192 Stripping<\/p>\n<\/div>\n

The ZQ135 operates on the same three-station rotary table principle<\/strong> as the Jomar IBM175 and SUMA 175iB \u2014 all three stations active simultaneously within each 4-second machine cycle, achieving the maximum throughput the IBM process architecture allows at this tonnage level:<\/p>\n

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\n
\u2460<\/div>\n

Injection Station<\/h3>\n

The 70 mm screw \u2014 the largest bore in the ZQ series \u2014 plasticises and meters resin through a precision hot runner manifold onto up to 30 core rods spanning the 1,300 mm platen. At 650 g per shot and a 200 mm injection stroke, the ZQ135 injection unit delivers the highest throughput in the range. The 6+N barrel zone configuration provides six independently controlled temperature zones, enabling precise melt profiling across the full 70 mm x 22:1 L\/D screw length at maximum throughput rates.<\/p>\n<\/div>\n

\n
\u2461<\/div>\n

Blow Station<\/h3>\n

Core rods carry hot parisons into the blow mold under 200 kN blow clamping force<\/strong> \u2014 the highest blow clamping in the ZQ series, providing additional mold security for the wider platen span and larger container formats producible on the ZQ135. Compressed air at 0.7\u20131.2 MPa expands parisons to final bottle shape within cooled cavities, with wall thickness uniformity across all 30 cavity positions maintained by the balanced hot runner manifold and optimised mandrel cooling system.<\/p>\n<\/div>\n

\n
\u2462<\/div>\n

Stripping Station<\/h3>\n

Finished bottles are ejected via a 280 mm stripping stroke<\/strong> \u2014 the longest in the entire ZQ series, providing full clearance for taller bottle profiles and wider-body container designs across all 30 cavity positions on the 1,300 mm platen. The extended ejection travel is essential for 1,000\u20132,000 ml beverage and food containers where core rod assemblies are substantially taller than on small pharmaceutical vial tooling.<\/p>\n<\/div>\n<\/div>\n

The ZQ135 incorporates the series-highest dual 37 kW hydraulic motor architecture<\/strong> \u2014 two independent motors providing dedicated power to injection and clamping circuits at 14 MPa system pressure. The pressurised booster clamping cylinder<\/strong> generates 1,350 kN without participating in the mold open\/close sequence, isolating clamping force from cycle motion and achieving energy consumption 20\u201330% lower<\/strong> than conventional IBM machines in the same tonnage class. The standard high-precision angle divider synchronises mold actions and rotary table indexing, maintaining positional accuracy across all 30 cavity positions on the full 1,300 mm platen span.<\/p>\n

<\/p>\n

4. Core Advantages of the ZQ135 IBM Machine<\/h2>\n
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\n
\ud83d\udd25<\/div>\n

Series-Highest Clamping Force \u2014 1,350 kN<\/h3>\n

The ZQ135 delivers 1,350 kN injection clamping force<\/strong> \u2014 the highest in the ZQ range and competitive with the Jomar IBM175 (1,560 kN) and SUMA 175iB (1,600 kN) at a significantly more favourable cost-per-kN ratio. This clamping force sustains flash-free 30-cavity production, withstands the sustained internal pressures of large-format bottle tooling, and supports heavy-wall container specifications demanding higher clamping loads per cavity.<\/p>\n<\/div>\n

\n
\ud83c\udd95<\/div>\n

650g Injection Weight \u2014 Series Maximum<\/h3>\n

At 650 g per shot<\/strong>, the ZQ135 achieves the highest injection weight in the ZQ series \u2014 exceeding the Jomar IBM175 (450\u2013550 g) by 18\u201344%, and within the SUMA 175iB upper range (580\u2013770 g). This maximum shot capacity unlocks 18-cavity production on 100 ml bottles, 14-cavity production on 250 ml containers, and 10-cavity production on 500 ml bottles \u2014 output levels not achievable on any smaller ZQ machine.<\/p>\n<\/div>\n

\n
\ud83c\udf93<\/div>\n

30-Cavity Production \u2014 Series-Record Output<\/h3>\n

Reference cavitation of 30 cavities for 10 ml bottles<\/strong> and 26 for 30 ml sets a ZQ series record. At 4-second dry cycle and 85% efficiency over 24 hours, a 30-cavity ZQ135 theoretically produces over 2.7 million 10 ml pharmaceutical vials per day<\/strong> \u2014 the highest single-machine daily output in the ZQ series. This cavitation level is only accessible with the combination of 1,300 mm platen length and 650 g shot weight the ZQ135 uniquely provides.<\/p>\n<\/div>\n

\n
\ud83c\udfaf<\/div>\n

1,300 x 500mm Extra-Large Platen<\/h3>\n

The 1,300 x 500 mm platen<\/strong> is the largest in the ZQ series \u2014 18.2% longer than the ZQ110 (1,100 mm) and 8.7% wider (500 mm vs. 460 mm). This expanded footprint accommodates 30-cavity small-bottle arrays, wide-body jar molds, large-format beverage container tooling up to 2,000 ml, and specialty container designs not feasible on any smaller ZQ platform. The Jomar IBM175 platen (635 x 1,372 mm in portrait orientation) offers comparable total area in a different aspect ratio.<\/p>\n<\/div>\n

\n
\u2699<\/div>\n

6+N Barrel Zone \u2014 Finest Melt Control in Series<\/h3>\n

The ZQ135 features 6+N barrel zones<\/strong> \u2014 the most granular temperature control configuration in the ZQ series, adding one zone beyond the ZQ110 (5+N). Six independent heating zones across the 70 mm screw enable precise management of the higher frictional heat input generated by the largest-bore screw at maximum throughput, critical for preventing thermal degradation of PCTG and high-transparency PS while ensuring full plasticisation of high-MW HDPE grades.<\/p>\n<\/div>\n

\n
\u26a1<\/div>\n

Dual 37 kW Motors \u2014 Series-Maximum Power<\/h3>\n

Two independent 37 kW hydraulic motors<\/strong> \u2014 the highest rating in the ZQ series \u2014 drive completely separate injection and clamping circuits at 14 MPa. Despite the 95 kW total installed power, operating power rate is only 52\u201370%<\/strong>, meaning actual consumption under production conditions is 49.4\u201366.5 kW \u2014 reflecting the energy efficiency of the pressurised booster clamping architecture. Independent circuits eliminate pressure cross-interference between injection and clamping peaks across all 30 cavity positions.<\/p>\n<\/div>\n

\n
\ud83d\udd01<\/div>\n

280mm Stripping Stroke \u2014 Series Maximum<\/h3>\n

The 280 mm stripping stroke<\/strong> on the ZQ135 is the longest in the ZQ series \u2014 20 mm longer than the ZQ110 (260 mm) and 50 mm longer than the ZQ80 (230 mm). This maximum ejection travel accommodates the tallest bottle profiles and most complex wide-body container geometries across all 30 cavity positions on the 1,300 mm platen, including 1,000\u20132,000 ml food and beverage containers where core rod assemblies are substantially taller than pharmaceutical vial tooling.<\/p>\n<\/div>\n

\n
\ud83c\udfed<\/div>\n

Low-Profile 5.5 x 2 x 2.4m Despite 135T Class<\/h3>\n

The ZQ135 stands only 2.4 m tall<\/strong> \u2014 dramatically lower than the Jomar IBM175 (4.22 x 2.67 x 3.58 m at 3.58 m height) and comparable to or lower than the SUMA 175iB (6 x 2.6 x 2.7 m). The low-profile European-style frame design is a deliberate engineering choice enabling installation in standard industrial buildings without the structural modifications and crane clearance requirements that taller competing machines at 135T typically impose.<\/p>\n<\/div>\n<\/div>\n

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5. Machine Structure & Material Engineering<\/h2>\n
\"ZQ135<\/p>\n

ZQ135 Flagship IBM Machine \u2014 Complete Production Line Integration<\/p>\n<\/div>\n

Machine frame:<\/strong> The ZQ135 uses a full European-style rigid welded steel frame scaled to the 135T clamping class \u2014 the largest frame in the ZQ series at 18 tonnes net weight. FEA-optimised clamping platens maintain full parallelism under 1,350 kN load across the 1,300 mm platen span, the most structurally demanding requirement in the series. Stress-relieved cast iron column supports prevent frame creep during continuous 30-cavity production at maximum throughput across multi-shift industrial schedules.<\/p>\n

70mm screw and barrel:<\/strong> The ultra-heavy-duty 70 mm screw uses bimetallic wear-resistant alloy at 22:1 L\/D, delivering 650 g per shot via a 200 mm injection stroke. With 30 kW barrel heating power \u2014 the highest in the ZQ series \u2014 and 6+N zone control, the ZQ135 injection unit provides exceptional melt conditioning capability for demanding resins at high throughput rates. The bimetallic barrel construction provides wear resistance for extended service life even with mineral-filled or glass-reinforced grades.<\/p>\n

Hot runner manifold:<\/strong> The hot runner system must deliver balanced melt to up to 30 gate positions spanning the full 1,300 mm platen \u2014 the most demanding manifold balancing requirement in the series. Pressure drop from the manifold inlet to the furthest gate must be controlled within tight limits to maintain cavity-to-cavity fill balance across the full platen span. The manifold is engineered specifically for the ZQ135 platen geometry and maximum cavitation configuration, not adapted from a smaller machine design.<\/p>\n

Dual 37 kW hydraulic system:<\/strong> Two independent 37 kW motors at 14 MPa system pressure provide the highest hydraulic power output in the ZQ series. The pressurised booster clamping cylinder generates full 1,350 kN independently of the mold open\/close sequence. Despite 95 kW total installed power, actual operating consumption of 52\u201370% reflects the genuine energy efficiency of the booster clamping architecture versus conventional designs \u2014 meaning the ZQ135 draws 49.4\u201366.5 kW under production conditions, representing a meaningful operational cost advantage over competing machines with less efficient clamping systems.<\/p>\n

200 kN blow clamping force:<\/strong> The ZQ135 blow station operates at 200 kN \u2014 the highest blow clamping force in the ZQ series, up from 150 kN on the ZQ110. The higher blow clamping accommodates the wider platen span (1,300 mm) and larger container formats where blow pressure forces on the mold parting surface are proportionally greater, maintaining secure mold closure during expansion of 500 ml to 2,000 ml containers.<\/p>\n

Mold tooling steel:<\/strong> Injection mold cavity inserts are machined from imported S136 die steel<\/strong> (AISI 420 mod.) or 4Cr13 stainless steel<\/strong>, heat-treated to HRC 48\u201352 with mirror-polishable cavity surfaces. Long service life under the sustained 1,350 kN clamping cycles of 30-cavity production, corrosion resistance for pharmaceutical and food-contact environments, and mirror-finish capability for PCTG and high-transparency PS are the primary selection criteria for both steel grades on ZQ135 tooling.<\/p>\n

<\/p>\n

6. Typical Application Scenarios<\/h2>\n
\"IBM<\/p>\n

Maximum-Cavitation IBM Mold Tooling for the ZQ135 Extra-Large Platen<\/p>\n<\/div>\n

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\ud83d\udc8a Ultra-High-Volume Pharmaceutical Production<\/h3>\n

The ZQ135 is the definitive choice for large-scale pharmaceutical vial and bottle production: 30-cavity 10 ml oral liquid vials, 26-cavity 30 ml containers, 18-cavity 100 ml HDPE pharmaceutical bottles. At 4-second cycle and 85% efficiency, a 30-cavity ZQ135 produces over 2.7 million 10 ml vials per 24-hour shift \u2014 the highest per-machine output achievable in single-machine IBM production. GMP-compatible machine layout, zero-flash IBM process, and \u00b11% cross-cavity weight consistency meet pharmaceutical primary packaging standards at the highest scale.<\/p>\n<\/div>\n

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\ud83c\udf7c Beverage & Large-Format Food Containers<\/h3>\n

Multi-cavity production of large food and beverage containers: 10-cavity 500 ml PP or PCTG beverage bottles, 8-cavity 1,000 ml food containers. The ZQ135 650 g shot weight enables cavitation levels at 500 ml and 1,000 ml that exceed the ZQ110 (5\u20136 cavities at 500 ml). PS lactic acid bacteria drink bottles, HDPE vinegar and oil packaging, PP condiment containers, and PCTG premium juice bottles all benefit from the ZQ135 combination of maximum shot weight and extra-large platen.<\/p>\n<\/div>\n

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\ud83d\udc90 Large-Format Premium Cosmetics<\/h3>\n

Shampoo and conditioner bottles (500 ml to 1,000 ml), body wash containers, premium hotel amenity packaging in large formats. The ZQ135 extra-large platen accommodates multi-cavity production of large-format cosmetic containers at cavitation levels not achievable on the ZQ110. PCTG and high-transparency PS processing provides crystal-clear premium cosmetic packaging for salon, hotel supply, and retail channels.<\/p>\n<\/div>\n

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\ud83e\udd50 Wide-Mouth Jars & Specialty Containers<\/h3>\n

Wide-mouth PP and PCTG jars for food, supplement, and cosmetic applications; large feeding bottle bodies; specialty containers with complex geometry. The 1,300 mm platen length and 280 mm stripping stroke on the ZQ135 provide the maximum tooling flexibility in the series for wide-body and tall container designs requiring the largest core rod assemblies and most generous ejection clearances available in any ZQ machine.<\/p>\n<\/div>\n

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\ud83d\udca7 Industrial & Household Chemical Packaging<\/h3>\n

Multi-cavity production of detergent, fabric softener, and industrial cleaning fluid containers (500 ml to 2L HDPE\/PP). The ZQ135 650 g shot weight enables heavier-wall chemical container specifications requiring more material per cavity than any smaller ZQ machine. 10-cavity production of 500 ml HDPE detergent bottles delivers output rates competitive with multi-machine configurations of smaller IBM machines.<\/p>\n<\/div>\n

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\ud83d\udcc8 Health Supplements & OTC Products<\/h3>\n

Maximum-output nutraceutical container production: vitamin supplement bottles, fish oil softgel containers, protein supplement packaging (100\u20131,000 ml HDPE\/PP). With 18-cavity tooling on 100 ml bottles, the ZQ135 delivers over 1.5 million supplement containers per 24-hour shift \u2014 the highest single-machine output available for nutraceutical IBM packaging. GMP-compatible production layout supports FDA and EU regulatory compliance requirements for supplement primary packaging.<\/p>\n<\/div>\n<\/div>\n

\"Beverage<\/p>\n

Large-Format Beverage & Food Container Samples Produced by Our IBM Machines<\/p>\n<\/div>\n

<\/p>\n

7. Machine Selection Guide \u2014 Full ZQ Series Comparison<\/h2>\n

The ZQ135 is the right choice when your production target requires the maximum cavitation, shot weight, or platen size the one-step IBM process can deliver in a single machine. Use this series overview to confirm the ZQ135 is the correct specification:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Criterion<\/th>\nZQ40<\/th>\nZQ60<\/th>\nZQ80<\/th>\nZQ110<\/th>\nZQ135<\/th>\n<\/tr>\n<\/thead>\n
Clamping Force<\/td>\n400 kN<\/td>\n600 kN<\/td>\n800 kN<\/td>\n1,100 kN<\/td>\n1,350 kN<\/td>\n<\/tr>\n
Max. Shot Weight<\/td>\n260 g<\/td>\n383 g<\/td>\n466 g<\/td>\n540 g<\/td>\n650 g<\/td>\n<\/tr>\n
Platen Size<\/td>\n480×340<\/td>\n600×390<\/td>\n800×400<\/td>\n1100×460<\/td>\n1300×500<\/td>\n<\/tr>\n
Max Cavities (10 ml)<\/td>\n9<\/td>\n14<\/td>\n20<\/td>\n20<\/td>\n30<\/td>\n<\/tr>\n
Max Cavities (100 ml)<\/td>\n4<\/td>\n8<\/td>\n12<\/td>\n12<\/td>\n18<\/td>\n<\/tr>\n
Max Cavities (500 ml)<\/td>\n2<\/td>\n3<\/td>\n5\u20136<\/td>\n5\u20136<\/td>\n10<\/td>\n<\/tr>\n
Barrel Zones<\/td>\n3+N<\/td>\n3+N<\/td>\n4+N<\/td>\n5+N<\/td>\n6+N<\/td>\n<\/tr>\n
Stripping Stroke<\/td>\n220 mm<\/td>\n230 mm<\/td>\n230 mm<\/td>\n260 mm<\/td>\n280 mm<\/td>\n<\/tr>\n
Total Power<\/td>\n20 kW<\/td>\n37 kW<\/td>\n55 kW<\/td>\n80 kW<\/td>\n95 kW<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n
Selection Criterion<\/th>\nWhat to Confirm<\/th>\nZQ135 Capability<\/th>\n<\/tr>\n<\/thead>\n
Shot weight per cycle<\/td>\nCavities x average bottle weight (g)<\/td>\nUp to 650 g (70 mm screw)<\/td>\n<\/tr>\n
Target cavitation (10 ml)<\/td>\nRequired cavities for daily output target<\/td>\nUp to 30 cavities \u2014 series maximum<\/td>\n<\/tr>\n
Target cavitation (500 ml)<\/td>\nCavities needed at 500 ml for output target<\/td>\nUp to 10 cavities<\/td>\n<\/tr>\n
Mold platen requirement<\/td>\nExisting Jomar IBM175 mold L x W dimensions<\/td>\nMax 1,300 x 500 mm<\/td>\n<\/tr>\n
Air supply<\/td>\nCompressor output available at the line<\/td>\nRequires 0.7\u20131.2 MPa \/ 0.7 m\u00b3\/min<\/td>\n<\/tr>\n
Ceiling height<\/td>\nMin clearance above machine<\/td>\nMachine height 2.4 m \u2014 standard ceiling compatible<\/td>\n<\/tr>\n
Electrical supply<\/td>\nAvailable 3-phase power capacity<\/td>\nTotal 95 kW (recommend 160A 3-phase supply)<\/td>\n<\/tr>\n
Floor space<\/td>\nInstallation footprint with service clearance<\/td>\n5.5 x 2 m footprint (+ 1m clearance each side)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
\n

\ud83d\udca1 Compressed Air for High-Output ZQ135 Lines:<\/strong> The ZQ135 requires consistent, clean compressed air at 0.7\u20131.2 MPa across up to 30 cavity blow positions per cycle. For pharmaceutical and food packaging lines, oil-free blow air is mandatory. We also supply the CM-B Series Oil-Free Screw Air Compressor<\/a><\/strong> \u2014 a matched utility solution for ZQ135 production lines requiring guaranteed oil-free, particle-free compressed air. Contact us about bundled machine-plus-compressor turnkey pricing.<\/p>\n<\/div>\n

<\/p>\n

8. ZQ135 vs. Comparable 135\u2013175T IBM Machines \u2014 Objective Comparison<\/h2>\n
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\u26a0 Important Notice:<\/strong> Brand names Jomar, SUMA, and Uniloy and their respective model designations are the intellectual property of their respective manufacturers. Our company does not manufacture, sell, or represent any products from these brands. These references are provided solely to assist procurement professionals in identifying functionally comparable technical specifications when evaluating new IBM machine investments. No counterfeit, copy, or unauthorised reproduction of third-party equipment is produced or offered by us.<\/p>\n<\/div>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nZQ135 (Our Production)<\/th>\nJomar IBM175<\/th>\nSUMA 175iB<\/th>\nUniloy UIB 180<\/th>\n<\/tr>\n<\/thead>\n
Clamping Force (T)<\/td>\n135T<\/td>\n~156T<\/td>\n~163T<\/td>\n~180T (blow class)<\/td>\n<\/tr>\n
Injection Clamping Force (kN)<\/td>\n1,350 kN<\/td>\n1,560 kN<\/td>\n1,600 kN<\/td>\n\u2014<\/td>\n<\/tr>\n
Screw Diameter (mm)<\/td>\n70<\/td>\n70<\/td>\n65 \/ 76<\/td>\n\u2014<\/td>\n<\/tr>\n
Injection Weight (g)<\/td>\n650<\/td>\n450 \/ 550<\/td>\n580 \/ 770<\/td>\n\u2014<\/td>\n<\/tr>\n
Max. Platen Size (mm)<\/td>\n1,300 x 500<\/td>\n635 x 1,372<\/td>\n1,200 x 600<\/td>\n\u2014<\/td>\n<\/tr>\n
Machine Footprint (m)<\/td>\n5.5 x 2 x 2.4<\/td>\n4.22 x 2.67 x 3.58<\/td>\n6 x 2.6 x 2.7<\/td>\n\u2014<\/td>\n<\/tr>\n
Max. Cavities (10 ml)<\/td>\n30<\/td>\n~24\u201330<\/td>\n~28\u201332<\/td>\n\u2014<\/td>\n<\/tr>\n
Barrel Zones<\/td>\n6 + N<\/td>\n5\u20136<\/td>\n5\u20136<\/td>\n\u2014<\/td>\n<\/tr>\n
Origin<\/td>\nOur Production (China)<\/td>\nUSA<\/td>\nGermany<\/td>\nUSA<\/td>\n<\/tr>\n
Price Tier<\/td>\n\u2605\u2605 Competitive<\/td>\n\u2605\u2605\u2605\u2605 Premium<\/td>\n\u2605\u2605\u2605\u2605 Premium<\/td>\n\u2605\u2605\u2605\u2605 Premium<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
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\u2705 ZQ135 Value Proposition Summary<\/h3>\n

The ZQ135 delivers an objectively strong value proposition in the 135\u2013175T class. Its 650 g injection weight<\/strong> exceeds the Jomar IBM175 (450\u2013550 g) by 18\u201344% \u2014 meaning the ZQ135 provides greater per-cycle material capacity than the Jomar IBM175 despite a lower nominal clamping tonnage. The 1,300 x 500 mm landscape platen<\/strong> compares favourably with the SUMA 175iB (1,200 x 600 mm) in total area. Machine height at 2.4 m<\/strong> is dramatically lower than the Jomar IBM175 (3.58 m), reducing installation complexity and ceiling height requirements. At a substantially lower acquisition cost than US and European equivalents, with the 20\u201330% energy saving from the pressurised booster clamping structure, and factory-direct after-sales support, the ZQ135 delivers compelling total cost of ownership for buyers in the 135\u2013175T IBM market segment.<\/p>\n

Note: The ZQ135 is an independently engineered machine. We make no claim of equivalence beyond functional specification comparison to assist procurement evaluation.<\/p>\n<\/div>\n

<\/p>\n

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Compare the ZQ135 with other models in our complete ZQ series range \u2014 from the 40T ZQ40 to the 135T ZQ135:<\/p>\n

View All IBM Machine Models<\/a><\/p>\n<\/div>\n

<\/p>\n

9. Frequently Asked Questions \u2014 ZQ135 IBM Machine<\/h2>\n
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\n\u25bc Q1. Why does the ZQ135 have higher injection weight than the Jomar IBM175?<\/summary>\n
\n

The ZQ135 delivers 650 g per shot using a 70 mm screw with a 200 mm injection stroke. The Jomar IBM175, despite a higher nominal tonnage rating, achieves 450\u2013550 g with its 70 mm screw. The difference reflects different screw geometry, stroke length, and barrel design approaches. The practical result is that the ZQ135 can run higher-cavitation tooling or larger bottles per cycle than the Jomar IBM175 injection weight permits \u2014 for example, running 18-cavity 100 ml production versus the 12\u201314 cavities achievable within the Jomar IBM175 shot capacity at 100 ml bottle weight.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q2. Can Jomar IBM175 molds be used on the ZQ135?<\/summary>\n
\n

The Jomar IBM175 platen is 635 x 1,372 mm in portrait orientation \u2014 very narrow (635 mm) and very tall (1,372 mm). The ZQ135 platen is 1,300 x 500 mm in landscape orientation. The fundamental geometric difference makes direct mold transfer generally infeasible without complete mold re-engineering. Cavity inserts, core rods, and some tooling components may be salvageable, but new backing plates, mold holders, and manifold designs would be required to fit the ZQ135 platen. We recommend submitting your Jomar IBM175 mold drawings for a detailed compatibility assessment.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q3. What is the maximum daily output of the ZQ135 on 10 ml pharmaceutical vials?<\/summary>\n
\n

With 30-cavity tooling at 4-second dry cycle and 85% machine efficiency over 24 hours, theoretical daily output on 10 ml HDPE pharmaceutical vials is approximately 2,700,000 units per shift. Actual output depends on cooling time specific to the vial wall thickness, resin grade, and efficiency of downstream handling and inspection equipment. The ZQ135 is the only machine in our range achieving 30-cavity IBM production \u2014 setting the maximum per-machine daily output benchmark in the ZQ series for small pharmaceutical containers.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q4. What is the significance of the 200 kN blow clamping force on the ZQ135?<\/summary>\n
\n

The ZQ135 blow station operates at 200 kN \u2014 33% more than the ZQ110 (150 kN). The higher blow clamping force serves two purposes on the ZQ135. First, the wider platen span (1,300 mm) means blow molds are physically larger, with greater parting surface area subject to blow pressure forces during expansion \u2014 requiring more clamping force to prevent flash at the parting line. Second, larger container formats (500 ml to 2,000 ml) generate higher total blow pressure force than small vials, demanding greater blow clamping to maintain mold closure during expansion. The 200 kN blow clamping is specifically scaled to the ZQ135 platen size and maximum container format capability.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q5. What materials can the ZQ135 process?<\/summary>\n
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The ZQ135 processes HDPE, LDPE, PP, PS (standard and high-transparency), ABS, EVA, PCTG, and PLA (corn-based biodegradable). The 6+N barrel zone configuration and 30 kW heating power provide the most precise melt conditioning in the ZQ series, enabling reliable processing of demanding resins including high-MW HDPE pharmaceutical grades, heat-sensitive PCTG for premium packaging, and engineered ABS. Confirm your specific resin grade, MFI index, and any additives when enquiring so our team can recommend the optimal process parameters for the ZQ135.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q6. Is the ZQ135 suitable for GMP pharmaceutical packaging production?<\/summary>\n
\n

Yes. The ZQ135 incorporates the same GMP-compatible machine design features as the full ZQ series: no lubrication above the mold zone, one-step IBM process with no secondary trimming operations, precision neck thread formation in the injection station, and bottle weight consistency within \u00b11% across all 30 cavities. These features support pharmaceutical primary packaging production at the ZQ135 scale. Technical documentation for regulatory submissions is available upon request. Note that facility-level GMP compliance additionally requires appropriate environmental controls, material traceability systems, and process validation protocols.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q7. What after-sales service and spare parts support do you provide for the ZQ135?<\/summary>\n
\n

We provide comprehensive ZQ135 after-sales support: on-site installation and commissioning, operator and maintenance training, 24×7 service hotline, preventive maintenance reminders, and maintained spare parts inventory. Critical ZQ135 spare parts \u2014 including the 70 mm screw and barrel assembly, dual 37 kW hydraulic pump units, hot runner heater and manifold components, mandrel assemblies, seals, angle divider components, and rotary table bearing assemblies \u2014 are stocked at our production facility and dispatched internationally by express courier. Given the ZQ135 output scale, minimising downtime is a priority and we maintain comprehensive stock accordingly.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q8. Can you supply a complete turnkey production line based on the ZQ135?<\/summary>\n
\n

Yes. We supply complete ZQ135 turnkey IBM production lines: machine, injection mold, blow mold, core rods (all engineered to your bottle specification), mold temperature controller, industrial chiller, oil-free screw air compressor, bottle visual inspection system, side-leak tester, labeling machine, and automatic packaging equipment. For ZQ135 installations with 20\u201330 cavity tooling, we also advise on downstream line balancing to match conveying, inspection, and packaging system throughput to the ZQ135 maximum output rate. Submit your bottle drawings and daily output target for a full turnkey scope and quotation.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q9. What is the lead time for the ZQ135 with new IBM tooling?<\/summary>\n
\n

Standard ZQ135 machine lead time is approximately 45\u201360 days. New IBM mold fabrication for ZQ135 tooling (injection mold, blow mold, and full core rod set) typically requires 55\u201375 days depending on cavity count \u2014 30-cavity tooling requires more manufacturing time than lower-cavity equivalents due to manifold balancing complexity and core rod quantity. Complete turnkey ZQ135 packages are typically ready to ship within 90\u2013120 days from confirmed order and deposit. Contact us with your required delivery timeline for scheduling advice.<\/p>\n<\/div>\n<\/details>\n

\n\u25bc Q10. How does the ZQ135 energy consumption compare to competing 175T-class IBM machines?<\/summary>\n
\n

The ZQ135 total installed power is 95 kW, but operating power rate is only 52\u201370%, meaning actual consumption under production conditions is 49.4\u201366.5 kW. This reflects the energy efficiency of the pressurised booster clamping structure \u2014 the booster cylinder generates full 1,350 kN clamping force without participating in the mold open\/close sequence, eliminating the continuous pressure cycling losses of conventional clamping designs. Competing machines at 175T from US and European manufacturers typically operate at higher effective power consumption due to less efficient clamping architectures. The ZQ135 energy advantage translates to lower per-bottle electricity cost at the throughput rates of 20\u201330 cavity production \u2014 a meaningful operational saving over the machine service life.<\/p>\n<\/div>\n<\/details>\n<\/div>\n

<\/p>\n

10. Partner with Us \u2014 Your Dedicated IBM Machine Supplier<\/h2>\n

We are a dedicated specialist in one-step injection blow molding machinery. The ZQ135 represents the culmination of our IBM engineering capability \u2014 every design decision from the 70 mm screw geometry and 6+N barrel configuration to the 1,300 mm platen design, dual 37 kW motor architecture, and 200 kN blow clamping force reflects our focus on maximising IBM output, consistency, and energy efficiency at the highest tonnage our range offers.<\/p>\n

Whether you are evaluating the ZQ135 as a replacement for aging Jomar IBM175 or SUMA 175iB equipment, expanding to maximum-capacity IBM production for the first time, or building a new pharmaceutical or food packaging facility requiring the highest single-machine daily output available in the IBM process, we welcome the opportunity to provide a detailed technical proposal and competitive quotation.<\/p>\n

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Packaging manufacturers<\/p>\n

Replacing Jomar IBM175, SUMA 175iB or scaling to maximum IBM capacity<\/p>\n<\/div>\n

\n
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Overseas agents & distributors<\/p>\n

Representing the ZQ series flagship model with exclusive territory rights<\/p>\n<\/div>\n

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\ud83c\udfed<\/div>\n

Pharma & food brands<\/p>\n

Building maximum-output in-house IBM packaging capability<\/p>\n<\/div>\n

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\ud83d\udcc8<\/div>\n

Trading companies<\/p>\n

Supplying flagship IBM machinery across Asia, Africa, and Latin America<\/p>\n<\/div>\n<\/div>\n

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Ready to Evaluate the ZQ135 for Your Production Line?<\/h3>\n

Send us your bottle drawings, daily output target, resin specification, and current or target machine model. Our engineering team will provide a detailed technical proposal, full cavitation analysis, and competitive turnkey quotation within 24 hours.<\/p>\n

Request a Quote \u2014 Contact Us<\/a><\/p>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"

ZQ135 IBM machine \u2013 1350kN clamp, 650g shot weight, 30 cavities, 1300x500mm platen. Flagship alternative to Jomar IBM175 & SUMA 175iB. Request a quote today.<\/p>","protected":false},"featured_media":342,"comment_status":"open","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_brand":[],"product_cat":[21],"product_tag":[],"class_list":["post-515","product","type-product","status-publish","has-post-thumbnail","product_cat-ibm-machine","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/product\/515","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/comments?post=515"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/media\/342"}],"wp:attachment":[{"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/media?parent=515"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/product_brand?post=515"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/product_cat?post=515"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/injectionstretchblowmolding.com\/pl\/wp-json\/wp\/v2\/product_tag?post=515"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}