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Comprehensive Overview of the Upgraded ISBM Machine
The One-step injection stretch blow molding machine (four-station) Y250-V4-B is the ultimate evolution in high-tonnage plastic container manufacturing. Engineered as a highly advanced, industrial-grade blow molding machine, it perfectly synchronizes raw material melting, preform injection, thermal conditioning, and stretch blowing into a single, highly efficient cycle.
The “B” designation signifies a profound structural upgrade over its predecessor. Designed to accommodate exceptionally large or specialized Japanese-style molds, this One-Step Blow Molding Machine features extended mold strokes, a taller frame, and massive clamping forces. It is the premier choice for manufacturing visually stunning, thick-walled PET, PETG, and Tritan containers for luxury cosmetics, medical devices, and premium beverages.
Model Evolution: Y250-V4 vs. Y250-V4-B
To meet the complex geometric demands of modern packaging and provide exceptional tooling compatibility, the Y250-V4-B introduces critical mechanical enhancements over the standard V4 version.
| Feature / Specification | Previous Gen: Y250-V4 | Upgraded Flagship: Y250-V4-B |
|---|---|---|
| Mold Compatibility | Standard ISBM Tooling | Extended Compatibility (AOKI Style) |
| Upper Mold Stroke | Standard Stroke | Extended Stroke (Deeper Cavities) |
| Lower Mold Stroke | Standard Stroke | Extended Stroke |
| Heating System Power | Standard Capacity | Upgraded High-Speed Heating |
| Overall Machine Height | Standard Frame | Taller Frame Architecture |
The Advanced 4-Station Architecture
The Y250-V4-B maximizes container precision by utilizing a highly synchronized, servo-driven 4-station rotary indexing system:
- Station 1: High-Pressure Injection: Using an energy-saving nano-infrared heating system, resin is rapidly plasticized and injected into the preform mold under extreme clamping force, guaranteeing precise weight and clarity.
- Station 2: Temperature Conditioning: (The 4-Station Advantage) The warm preform is transferred to a dedicated conditioning station where core and barrel temperatures are equalized, ensuring flawless material distribution for complex shapes.
- Station 3: Biaxial Stretch Blow Molding: High-pressure air and precise servo-driven stretch rods orient the preform. The massive blowing clamping force ensures absolutely zero-flash production.
- Station 4: Automated Ejection: The fully cooled container is gently extracted and automatically dropped onto a conveyor, entirely eliminating human contact and preventing surface scratches.
Precision ISBM Molds & Custom Tooling Engineering
The extended strokes of the Y250-V4-B make it the perfect platform for highly complex, multi-cavity custom precision ISBM molds. Our engineering expertise ensures your tooling matches the machine’s immense power perfectly:
- Valve-Gate Hot Runner Systems: Delivers precise, drool-free injection across high-cavitation molds (e.g., up to 14 cavities), ensuring a crystal-clear bottle bottom without stringing.
- Conformal Cooling Channels: Deep, 3D-mapped cooling pathways rapidly dissipate heat from thick-walled preforms, significantly reducing overall cycle times and boosting daily yield.
- Premium Swedish Steel Alloys: Molds are crafted from hardened S136 or Stavax stainless steel to withstand millions of cycles under high clamping forces without any microscopic deformation
Scale Your Production with Complete Turnkey Solutions
Whether you are producing thick-walled cosmetics or high-volume pharmaceutical packaging, upgrading your factory with a reliable One-Step Blow Molding Machine guarantees unparalleled efficiency and a rapid return on investment. We offer end-to-end services, from facility layout and tooling design to comprehensive staff training.
Ready to dramatically lower your defect rates and power consumption? Consult our engineers today for a custom quotation on this advanced ISBM machine and elevate your packaging quality to global standards.
5. General Specifications of the Plastic Bottle Blowing Machine
| Parameter Category | Unit | Specification Profile |
|---|---|---|
| Applicable Raw Materials | – | PET / PETG / PC / PP / Tritan |
| Max. Clamping Force Capabilities | KN | Heavy-Duty Industrial Capacity |
| Screw Diameter Options | MM | 50 / 60 / 65 |
| Maximum Product Volume | ML | Up to 2500ml (Single Cavity Setup) |
| Max. Production Cavities | PCS | Up to 14 Cavities |
Industrial Applications for the High-Volume Blow Molding Equipment
With its extended strokes and immense clamping force, the Y250-V4-B excels in producing vast quantities of flawless containers:
- Premium Cosmetics: Produces ultra-thick-walled PETG jars that perfectly mimic the luxurious feel, heavy weight, and clarity of solid glass.
- Pharmaceutical Packaging: Manufactures highly precise, multi-cavity medical dropper bottles and pill containers in a clean, oil-free environment.
- Food & Beverage: Capable of creating large-format BPA-free Tritan water pitchers or high-volume spice jars with wide necks.
10 Frequently Asked Questions About the ISBM Equipment
Q1: What distinguishes the Y250-V4-B from the standard V4 model?
A: The “B” model features significant structural upgrades, including extended mold strokes and a taller frame architecture, enabling compatibility with larger, more specialized molds (such as AOKI types) and deeper container designs.
Q2: What materials are compatible with this equipment?
A: The machine is optimized for high-clarity engineering plastics, including PET, PETG, Polycarbonate (PC), Tritan, and specialized high-clarity PP.
Q3: How does the 4-station process improve bottle quality?
A: The dedicated 2nd station provides targeted temperature conditioning. It perfectly equalizes the preform’s internal and external heat before stretching, eliminating thin spots in non-round or extremely thick-walled containers.
Q4: What is the maximum number of cavities supported by the Y250-V4-B?
A: Due to its heavy-duty clamping system, it can comfortably support high-output molds with up to 14 cavities for smaller format bottles (e.g., 20ml dropper bottles).
Q5: How do the servo systems save energy during production?
A: The multiple servo-driven hydraulic pump systems provide massive power exactly when needed (during clamping/injection) and drop to near-zero RPM during idle or cooling phases, slashing overall electricity consumption.
Q6: Is the machine capable of producing thick-walled cosmetic jars?
A: Absolutely. The machine’s high injection pressure packs dense preforms perfectly, and the one-step process prevents any surface scratches, resulting in thick-walled jars that mimic the premium feel of glass.
Q7: Do you provide customized hot runner molds?
A: Yes, we provide complete turnkey solutions. Our engineering department designs and manufactures premium S136 stainless steel, valve-gated hot runner molds tailored to your specific container designs.
Q8: What is the maximum bottle volume the machine can blow?
A: When operating in a single-cavity mold configuration, the Y250-V4-B is capable of blowing large-format containers up to 2500ml.
Q9: Are the internal hydraulic and pneumatic components reliable?
A: We exclusively integrate top-tier global components, including Japanese servos, Taiwanese YUKEN hydraulic control valves, and American Parker high-pressure pneumatics, ensuring decades of 24/7 reliability.
Q10: What kind of after-sales training and installation is provided?
A: We offer rigorous Factory Acceptance Testing (FAT) before shipment, followed by comprehensive onsite installation, mechanical commissioning, and deep operational training for your factory personnel.
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