{"id":335,"date":"2026-07-01T05:05:54","date_gmt":"2026-07-01T05:05:54","guid":{"rendered":"https:\/\/injectionstretchblowmolding.com\/?post_type=product&p=335"},"modified":"2026-07-01T05:05:54","modified_gmt":"2026-07-01T05:05:54","slug":"zq80-injection-blow-molding-machine","status":"publish","type":"product","link":"https:\/\/injectionstretchblowmolding.com\/tr\/product\/zq80-injection-blow-molding-machine\/","title":{"rendered":"ZQ80 Injection Blow Molding Machine"},"content":{"rendered":"

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<\/p>\n
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ZQ80 Injection Blow Molding Machine \u2014 Industrial-Grade IBM Machine with 800 KN Clamping Force for Large-Format PET, PP & HDPE Containers<\/h1>\n

The ZQ80<\/strong> represents the flagship of our ZQ-series injection blow molding machine (IBM machine)<\/strong> lineup \u2014 engineered for high-tonnage, large-format hollow container production at industrial scale. With an 800 KN injection clamping force<\/strong>, a 55 mm single-screw plasticising unit, a maximum single-shot weight of 466 g<\/strong>, and container capacity up to 2,000 ml<\/strong> on an 800\u00d7400 mm platen, the ZQ80 is a proven factory-direct alternative to Jomar 275D, Nissei ASB-150DP, Rocheleau R-Series<\/em> and other heavy-duty IBM platforms commanding significantly higher import prices.<\/p>\n

\"ZQ80<\/p>\n

<\/p>\n

\ud83d\udc8a Pharmaceutical & Medical<\/span>
\n\ud83d\udc8a Agrochemicals<\/span>
\n\ud83d\udc8a Food & Beverage<\/span>
\n\ud83d\udc8a Household Chemicals<\/span>
\n\ud83d\udc8a Industrial Fluids<\/span>
\n\ud83d\udc8a Cosmetics & Personal Care<\/span><\/div>\n

<\/p>\n

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Core Strengths at a Glance:<\/strong> Screw diameter 55 mm \u00a0|\u00a0 Injection clamping force 800 KN \u00a0|\u00a0 Max platen 800\u00d7400 mm \u00a0|\u00a0 Injection weight 466 g \u00a0|\u00a0 Dry cycle 4 s \u00a0|\u00a0 Total power 55 KW \u00a0|\u00a0 Net weight 10 T \u00a0|\u00a0 Volume range 1\u20132,000 ml \u00a0|\u00a0 Zero flash \u00b7 High-cavity tooling \u00b7 Precision neck thread<\/p>\n<\/div>\n<\/section>\n

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ZQ80 Full Technical Specifications \u2014 Parameter Sheet<\/h2>\n

The table below lists all verified technical parameters for the ZQ80 injection blow molding machine. All data is for reference; final specifications are subject to the official order confirmation sheet.<\/p>\n

\n\n\n\n<\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Category<\/th>\nParameter<\/th>\nUnit<\/th>\nZQ80<\/th>\n<\/tr>\n<\/thead>\n
INJECTION SYSTEM<\/td>\n<\/tr>\n
<\/td>\nScrew Diameter<\/td>\nmm<\/td>\n55<\/td>\n<\/tr>\n
<\/td>\nScrew L\/D Ratio<\/td>\n%<\/td>\n22 : 1<\/td>\n<\/tr>\n
<\/td>\nInjection Weight<\/td>\ng<\/td>\n466<\/td>\n<\/tr>\n
<\/td>\nHeating Power<\/td>\nKW<\/td>\n18<\/td>\n<\/tr>\n
<\/td>\nNumber of Barrel Zones<\/td>\n\u2014<\/td>\n4 + N<\/td>\n<\/tr>\n
<\/td>\nInjection Stroke<\/td>\nmm<\/td>\n180<\/td>\n<\/tr>\n

<\/p>\n

CLAMPING SYSTEM<\/td>\n<\/tr>\n
<\/td>\nClamping Force of Injection<\/td>\nKN<\/td>\n800<\/td>\n<\/tr>\n
<\/td>\nOpening Stroke for Injection<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
<\/td>\nClamping Force of Blowing<\/td>\nKN<\/td>\n120<\/td>\n<\/tr>\n
<\/td>\nOpening Stroke for Blowing<\/td>\nmm<\/td>\n140<\/td>\n<\/tr>\n
<\/td>\nLifting Height of Rotary Table<\/td>\nmm<\/td>\n70<\/td>\n<\/tr>\n

<\/p>\n

MOULD<\/td>\n<\/tr>\n
<\/td>\nMax. Platen Size (L \u00d7 W)<\/td>\nmm<\/td>\n800 \u00d7 400<\/td>\n<\/tr>\n
<\/td>\nMould Thickness<\/td>\nmm<\/td>\n280<\/td>\n<\/tr>\n
<\/td>\nMax. Diameter of Bottle<\/td>\nmm<\/td>\n120<\/td>\n<\/tr>\n
<\/td>\nBottle Height<\/td>\nmm<\/td>\n220<\/td>\n<\/tr>\n
<\/td>\nSuitable Bottle Volume Range<\/td>\nml<\/td>\n1 \u2013 2,000<\/td>\n<\/tr>\n
<\/td>\nStripping Stroke<\/td>\nmm<\/td>\n230<\/td>\n<\/tr>\n

<\/p>\n

HYDRAULIC SYSTEM<\/td>\n<\/tr>\n
<\/td>\nHydraulic Pressure<\/td>\nMPa<\/td>\n14<\/td>\n<\/tr>\n
<\/td>\nMotor Power<\/td>\nKW<\/td>\n18.5 + 18.5<\/td>\n<\/tr>\n
<\/td>\nDry Cycle Time<\/td>\ns<\/td>\n4<\/td>\n<\/tr>\n
<\/td>\nTotal Power<\/td>\nKW<\/td>\n55<\/td>\n<\/tr>\n
<\/td>\nOperating Power<\/td>\n%<\/td>\n52 \u2013 70<\/td>\n<\/tr>\n

<\/p>\n

OTHERS<\/td>\n<\/tr>\n
<\/td>\nMin. Air Pressure of Compressed Air<\/td>\nMPa<\/td>\n0.7 \u2013 1.2<\/td>\n<\/tr>\n
<\/td>\nCompressed Air Capacity<\/td>\nM\u00b3\/min<\/td>\n0.7<\/td>\n<\/tr>\n
<\/td>\nWater Flowage<\/td>\nM\u00b3\/h<\/td>\n4<\/td>\n<\/tr>\n
<\/td>\nCooling Water Pressure<\/td>\nMPa<\/td>\n0.3 \u2013 0.4<\/td>\n<\/tr>\n
<\/td>\nMachine Dimension (L \u00d7 W \u00d7 H)<\/td>\nM<\/td>\n4.5 \u00d7 1.6 \u00d7 2<\/td>\n<\/tr>\n
<\/td>\nNet Weight<\/td>\nTon<\/td>\n10<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

\u24d8 The above parameters are for reference only. Due to continuous improvement of equipment, the company reserves the right to modify specifications without prior notice.<\/p>\n<\/section>\n

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How the ZQ80 IBM Machine Works \u2014 Industrial Three-Station Rotary Process<\/h2>\n

\"Injection<\/p>\n

The ZQ80 executes the same proven three-station rotary injection blow molding (IBM) process<\/strong> as the ZQ40 and ZQ60, but at significantly higher tonnage and shot capacity \u2014 enabling true industrial-scale multi-cavity production of large-format and thick-wall containers. All three stations operate simultaneously within every 4-second dry cycle, achieving continuous output with no idle time between operations.<\/p>\n

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\u2460<\/div>\n

Station 1 \u2014 High-Tonnage Injection<\/h3>\n

Molten polymer is injected through the 55 mm single-screw at up to 466 g per shot around hardened H13 core pins within a high-tonnage 800 KN clamped injection cavity. The 4+N zone barrel \u2014 the most advanced in the ZQ series \u2014 provides precise melt temperature control across a broader temperature range, supporting higher-viscosity resins and wider colour-change capability. The 180 mm injection stroke delivers the extended shot capacity needed for large container parisons.<\/p>\n<\/div>\n

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\u2461<\/div>\n

Station 2 \u2014 120 KN Blow Clamping<\/h3>\n

The parison rotates 120\u00b0 to the blow station where 120 KN of blow clamping force \u2014 the highest in the ZQ series \u2014 securely holds the blow cavity while compressed air at 0.7\u20131.2 MPa inflates the parison to its final bottle shape. The increased blow clamping force enables larger-diameter blow cavities and higher-cavity-count tooling without flash risk on the blow parting line, maintaining dimensional consistency across all cavities simultaneously.<\/p>\n<\/div>\n

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\u2462<\/div>\n

Station 3 \u2014 Positive Stripping<\/h3>\n

Finished containers are positively stripped from core pins via a 230 mm mechanical stripping stroke. The robust stripping mechanism on the ZQ80 is dimensioned for the heavier containers and larger cavity counts this machine typically serves \u2014 ensuring reliable, jam-free ejection of bottles up to 2,000 ml without operator intervention, even during continuous 24-hour production runs.<\/p>\n<\/div>\n<\/div>\n

ZQ80 Production Line Integration & Automation<\/h3>\n

\"ZQ80<\/p>\n

At 10 T and 4.5 \u00d7 1.6 \u00d7 2 m, the ZQ80 is designed for permanent installation in dedicated bottle production facilities. It integrates seamlessly with industrial-scale downstream automation: high-speed conveyor take-off systems, 100% online leak and integrity testers, automated bottle orientation and filling lines, multi-head labelling machines, inkjet date-coding units, and robotic or conventional palletisers. The dual 18.5+18.5 KW servo-pump hydraulic system provides independent control of injection and clamping circuits, enabling fine-tuned optimisation for each container format without compromising cycle repeatability.<\/p>\n

Structural Composition<\/h3>\n

The ZQ80 is built around six reinforced sub-assemblies scaled for industrial-grade continuous operation: (1) Heavy-duty injection unit<\/strong> \u2014 55 mm single-screw with 22:1 L\/D, 4+N zone barrel, 180 mm injection stroke, 466 g shot capacity; (2) High-tonnage hydraulic clamping unit<\/strong> \u2014 800 KN injection \/ 120 KN blow dual-circuit; (3) Large-format precision rotary table<\/strong> \u2014 servo-indexed with 70 mm hydraulic lift and hardened guide columns; (4) Industrial blow assembly<\/strong> \u2014 independent 120 KN blow clamp with regulated air circuit; (5) Dual servo-pump hydraulic power unit<\/strong> \u2014 twin 18.5 KW motors with proportional valve control at 14 MPa; (6) Industrial PLC control cabinet<\/strong> \u2014 Siemens\/Mitsubishi PLC with 10-inch HMI, multi-recipe management, remote diagnostics capability, and production data export.<\/p>\n<\/section>\n

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8 Core Advantages of the ZQ80 Injection Blow Molding Machine<\/h2>\n
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\ud83d\udcaa<\/span><\/p>\n
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800 KN Injection Clamping \u2014 Flagship ZQ-Series Tonnage<\/h3>\n

The ZQ80 delivers the highest injection clamping force in the ZQ series \u2014 800 KN \u2014 making it the go-to choice when multi-cavity large-format tooling requires absolute zero-flash parting line integrity. At 800 KN, the injection cavity remains locked shut against the full injection pressure of the 55 mm screw, eliminating even micro-flash on high-cavity-count molds with large individual shot weights.<\/p>\n<\/div>\n<\/div>\n

\ud83c\udfdb<\/span><\/p>\n
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466 g Maximum Shot Weight \u2014 Largest in ZQ Range<\/h3>\n

With a 466 g maximum injection weight \u2014 nearly 2.5\u00d7 the ZQ40 capacity \u2014 the ZQ80 handles the heaviest parisons required for thick-wall industrial containers, multi-layer bottles, and high-cavity configurations. The 55 mm screw combined with 180 mm injection stroke ensures complete plastication and consistent shot weight repeatability (typically \u00b10.3%) across all cavities on every cycle.<\/p>\n<\/div>\n<\/div>\n

\u26a1<\/span><\/p>\n
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Dual 18.5+18.5 KW Independent Motor Circuit<\/h3>\n

Unlike the single servo-pump on smaller IBM machines, the ZQ80 employs dual independent 18.5 KW servo-pump motors \u2014 one dedicated to the injection and plasticising circuit, one to the clamping and table movement circuit. This allows simultaneous full-power operation of both circuits without pressure competition, shortening cycle time and reducing heat generation compared to a single oversized motor design.<\/p>\n<\/div>\n<\/div>\n

\ud83c\udfaf<\/span><\/p>\n
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800\u00d7400 mm Platen \u2014 Maximum Multi-Cavity Tooling<\/h3>\n

The ZQ80’s 800\u00d7400 mm platen (vs. 600\u00d7390 mm on ZQ60) provides the largest tooling envelope in the ZQ series, enabling higher cavity counts per mould set. For agrochemical and household chemical producers running 500\u20131,000 ml HDPE bottles, the larger platen allows 6\u20138 cavity mould configurations that dramatically reduce per-unit production costs compared to lower-cavity setups on smaller machines.<\/p>\n<\/div>\n<\/div>\n

\ud83d\udcc8<\/span><\/p>\n
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4+N Zone Barrel \u2014 Superior Melt Quality<\/h3>\n

The ZQ80 steps up to a 4+N zone barrel configuration (vs. 3+N on ZQ40\/ZQ60), providing finer melt temperature profiling from feed throat to nozzle tip. This additional zone is particularly valuable when processing heat-sensitive resins (PVC, PET with tight IV windows) or materials requiring precise melt staging, and supports faster colour changeovers with minimised purge waste between production runs.<\/p>\n<\/div>\n<\/div>\n

\u270a<\/span><\/p>\n
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Zero Flash on All Bottle Zones \u2014 Injection, Blow & Neck<\/h3>\n

The IBM process on the ZQ80 produces containers that are 100% flash-free across all three potential flash zones: the injection parting line (eliminated by 800 KN clamping), the blow parting line (eliminated by 120 KN blow clamping), and the neck finish (moulded in the injection cavity with no pinch-off). This is a decisive advantage over extrusion blow molding for applications requiring FDA compliance, clean-room compatibility, or tamper-evident cap sealability.<\/p>\n<\/div>\n<\/div>\n

\ud83d\udee0<\/span><\/p>\n
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10-Tonne Industrial Build Quality<\/h3>\n

At 10 T net weight (vs. 5 T for ZQ60 and 3.8 T for ZQ40), the ZQ80 machine frame and all structural components are dimensioned for the forces generated by 800 KN clamping over decades of continuous 24\/7 operation. The stress-relieved welded steel base, hardened and ground guide pillars, and industrial-grade hydraulic components are selected for long service intervals and minimal downtime in demanding production environments.<\/p>\n<\/div>\n<\/div>\n

\ud83c\udf0d<\/span><\/p>\n
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Global Resin Compatibility \u2014 All Common Container Grades<\/h3>\n

The ZQ80 processes the full spectrum of container thermoplastics including PET, PP, HDPE, LDPE, PETG, PVC, and speciality blends. The 55 mm screw with 22:1 L\/D and 4+N zone barrel delivers the plastication capacity and melt quality needed for resins with higher viscosity or narrower processing windows, including pharmaceutical-grade PP and food-contact-certified HDPE at the shot weights required for large containers.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

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Structure Design & Material Engineering of the ZQ80<\/h2>\n

\"ZQ80<\/p>\n

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\ud83d\udd27 55 mm Industrial Screw & 4+N Zone Barrel<\/h3>\n

The 55 mm screw is the largest in the ZQ series, fabricated from premium nitrogen-hardened tool steel with a bi-metallic, wear- and corrosion-resistant barrel liner rated for continuous operation with abrasive and chemically active resins. The 22:1 L\/D ratio combined with the 4+N zone barrel provides exceptional melt homogeneity and degassing performance at 466 g shot weights, supporting high-output multi-cavity production without melt quality compromise.<\/p>\n<\/div>\n

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\ud83d\udd27 Heavy-Duty Rotary Table & Guide System<\/h3>\n

The ZQ80 rotary table is manufactured from high-grade ductile cast iron fully machined after stress-relief annealing. The 70 mm hydraulic lift stroke raises the table precisely to align core pins with injection and blow cavity blocks, with guide column clearances held to H6\/g5 fit tolerances. The increased platen mass and guide column diameter provide the rigidity needed to maintain core pin alignment under repeated 800 KN clamping cycles without progressive wear-induced drift.<\/p>\n<\/div>\n

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\ud83d\udd27 Large-Format IBM Mould Tooling<\/h3>\n

With an 800\u00d7400 mm platen and 280 mm mould thickness \u2014 the largest envelope in the ZQ series \u2014 the ZQ80 supports significantly more cavities per mould set or physically larger individual cavities. Core pins are precision-ground H13 tool steel with DLC or hard-chrome coating; injection and blow cavities are 5-axis CNC machined from P20 or H13 steel to \u00b10.01 mm tolerance. We supply complete matched mould + machine packages with full engineering design support.<\/p>\n<\/div>\n

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\ud83d\udd27 Dual Independent Servo-Pump Hydraulic System<\/h3>\n

Twin 18.5 KW servo-pump motors with independent proportional valve circuits operate at 14 MPa system pressure. Each circuit is independently managed by the PLC with closed-loop pressure and flow feedback, delivering \u00b10.5% repeatability on injection and clamping force. Independent circuits eliminate hydraulic competition between injection and clamping movements, allowing true simultaneous operation and shorter effective cycle times under full production load.<\/p>\n<\/div>\n

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\ud83d\udd27 Industrial PLC with Remote Diagnostics<\/h3>\n

Siemens or Mitsubishi PLC with a colour industrial HMI provides multi-language parameter management, production counter, fault history, and alarm logging. The ZQ80 supports optional Ethernet\/Modbus TCP connectivity for remote parameter monitoring and fault diagnostics \u2014 enabling technical support from our engineers without requiring on-site visits, which reduces downtime and support costs for customers in remote or export markets.<\/p>\n<\/div>\n

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\ud83d\udd27 Industrial-Grade Safety Architecture<\/h3>\n

The ZQ80 is built to CE Machinery Directive 2006\/42\/EC standards, with full interlocked guarding on all moving zones, dual-channel emergency-stop circuits, hydraulic pressure relief protection, and PLC-monitored safety interlocks on the rotary table, injection, and blow clamping mechanisms. Given the machine weight (10 T) and clamping force (800 KN), safety architecture is designed to IEC 60204-1 control reliability Category 3 standards as standard.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

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Typical Application Scenarios \u2014 Where the ZQ80 IBM Machine Excels<\/h2>\n

\"High-quality<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n
Industry<\/th>\nTypical Products<\/th>\nWhy ZQ80 for This Market<\/th>\n<\/tr>\n<\/thead>\n
\ud83d\udc8a Agrochemicals<\/td>\nPesticide, herbicide, fungicide, liquid fertiliser containers (500\u20132,000 ml)<\/td>\nHigh-cavity HDPE production; 800 KN zero-flash on tamper-evident necks; 2,000 ml for standard field-use formats; large platen maximises cavity count per shot<\/td>\n<\/tr>\n
\ud83d\udc8a Household & Industrial Chemicals<\/td>\nCleaning fluids, disinfectants, bleach, automotive fluids (500\u20132,000 ml)<\/td>\nHDPE\/PP chemical resistance; large-format bottles at high output; 800\u00d7400 mm platen enables 6\u20138 cavity configurations for high-volume runs<\/td>\n<\/tr>\n
\ud83d\udc8a Pharmaceutical & Medical<\/td>\nLarge oral liquid bottles, IV solution containers, laboratory reagent jars (250\u20132,000 ml)<\/td>\nFlash-free pharmaceutical-grade PET\/PP processing; precise neck finish for child-resistant and tamper-evident closures; multi-cavity for high-volume OTC pharmaceutical lines<\/td>\n<\/tr>\n
\ud83d\udc8a Food & Beverage<\/td>\nCooking oil, vinegar, sauces, honey, condiments, drinking water (200\u20132,000 ml)<\/td>\nFood-contact PP\/PET processing; no flash contamination; uniform wall thickness for consistent fill-level marking; large platen suits high-volume food packaging lines<\/td>\n<\/tr>\n
\ud83d\udc8a Cosmetics & Personal Care<\/td>\nLarge-format shampoo, conditioner, body wash pump bottles (500\u20131,000 ml)<\/td>\nHigh-gloss PP surface; uniform wall for shelf-appeal; no pinch-off weld line; multi-cavity for cost-efficient high-volume premium cosmetics production<\/td>\n<\/tr>\n
\ud83d\udc8a Veterinary & Animal Health<\/td>\nLarge animal drenching bottles, oral solution containers, pour-on containers (250\u20131,000 ml)<\/td>\nPrecision dose-marking capability; UV-barrier PP resin processing; chemical-resistant HDPE for active ingredient containment; multi-cavity for veterinary product line volumes<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n

<\/p>\n

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ZQ Series Comparison \u2014 ZQ40 vs. ZQ60 vs. ZQ80<\/h2>\n

The following table helps you identify the right ZQ-series IBM machine for your specific container size, tonnage requirement, and production volume:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nZQ40<\/th>\nZQ60<\/th>\nZQ80 (This Model)<\/th>\n<\/tr>\n<\/thead>\n
Injection Clamping Force<\/td>\n400 KN<\/td>\n600 KN<\/td>\n800 KN<\/td>\n<\/tr>\n
Blow Clamping Force<\/td>\n60 KN<\/td>\n100 KN<\/td>\n120 KN<\/td>\n<\/tr>\n
Screw Diameter<\/td>\n40 \/ 45 mm<\/td>\n45 \/ 50 mm<\/td>\n55 mm<\/td>\n<\/tr>\n
Max Injection Weight<\/td>\n190 \/ 260 g<\/td>\n260 \/ 383 g<\/td>\n466 g<\/td>\n<\/tr>\n
Barrel Zones<\/td>\n3 + N<\/td>\n3 + N<\/td>\n4 + N<\/td>\n<\/tr>\n
Max Platen Size<\/td>\n480\u00d7340 mm<\/td>\n600\u00d7390 mm<\/td>\n800\u00d7400 mm<\/td>\n<\/tr>\n
Mould Thickness<\/td>\n180 mm<\/td>\n240 mm<\/td>\n280 mm<\/td>\n<\/tr>\n
Max Bottle Volume<\/td>\n1,500 ml<\/td>\n2,000 ml<\/td>\n2,000 ml<\/td>\n<\/tr>\n
Dry Cycle Time<\/td>\n3.5 s<\/td>\n4 s<\/td>\n4 s<\/td>\n<\/tr>\n
Total Power<\/td>\n20 KW<\/td>\n37 KW<\/td>\n55 KW<\/td>\n<\/tr>\n
Motor Configuration<\/td>\nSingle<\/td>\nSingle (18.5 or 22 KW)<\/td>\nDual 18.5+18.5 KW<\/td>\n<\/tr>\n
Machine Weight<\/td>\n3.8 T<\/td>\n5 T<\/td>\n10 T<\/td>\n<\/tr>\n
Machine Footprint<\/td>\n3.5\u00d71.3\u00d71.7 m<\/td>\n3.8\u00d71.4\u00d71.8 m<\/td>\n4.5\u00d71.6\u00d72 m<\/td>\n<\/tr>\n
Ideal Application<\/td>\nPharma vials, cosmetic bottles, small food (1\u20131,500 ml)<\/td>\nMid-large food, agrochem, household (1\u20132,000 ml)<\/td>\nHigh-cavity industrial, agrochem, large pharma (1\u20132,000 ml, max cavities)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
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\ud83d\udca1 ZQ80 is the right choice when:<\/strong> your container volume is 500\u20132,000 ml AND you require maximum cavity counts per mould set for high-volume output; OR when your application demands the highest IBM clamping integrity (800 KN) for large parisons with strict flash-free requirements. If your volumes are lower or containers smaller, the ZQ60 or ZQ40 will deliver a better ROI. Our engineers will confirm the optimal model for you \u2014 free of charge.<\/p>\n<\/div>\n<\/section>\n

<\/p>\n

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ZQ80 vs. Jomar \/ Nissei ASB \/ Rocheleau \u2014 Objective Performance Comparison<\/h2>\n
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\u26a0\ufe0f Important Disclaimer:<\/strong> The brand names Jomar, Nissei ASB, and Rocheleau are registered trademarks of their respective owners. This comparison is provided solely for technical buyer reference, based on publicly available published specifications. We do not manufacture, sell, or represent any products bearing these trademarks, and this reference does not constitute counterfeit goods representation or IP infringement of any kind. The ZQ80 is an independently designed and manufactured machine serving the same market applications.<\/p>\n<\/div>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nOur ZQ80<\/th>\nJomar 275D (ref.)<\/th>\nNissei ASB-150DP (ref.)<\/th>\nRocheleau R-Series (ref.)<\/th>\n<\/tr>\n<\/thead>\n
Process Type<\/td>\nIBM 3-station rotary<\/td>\nIBM<\/td>\nISBM (stretch blow)<\/td>\nIBM<\/td>\n<\/tr>\n
Injection Clamping Force<\/td>\n800 KN<\/td>\n~1,200 KN<\/td>\nStretch-focus<\/td>\n~800\u20131,000 KN<\/td>\n<\/tr>\n
Max Injection Weight<\/td>\n466 g<\/td>\n~500\u2013600 g<\/td>\n~300\u2013500 g<\/td>\n~400\u2013550 g<\/td>\n<\/tr>\n
Max Platen Size<\/td>\n800\u00d7400 mm<\/td>\n~900\u00d7450 mm<\/td>\n~700\u00d7400 mm<\/td>\n~850\u00d7420 mm<\/td>\n<\/tr>\n
Total Power<\/td>\n55 KW<\/td>\n~90\u2013120 KW<\/td>\n~70\u2013100 KW<\/td>\n~85\u2013110 KW<\/td>\n<\/tr>\n
Machine Weight<\/td>\n10 T<\/td>\n~16\u201320 T<\/td>\n~14\u201318 T<\/td>\n~16\u201322 T<\/td>\n<\/tr>\n
Dry Cycle Time<\/td>\n4 s<\/td>\n~5\u20137 s<\/td>\n~8\u201311 s<\/td>\n~5\u20137 s<\/td>\n<\/tr>\n
Price Range (est.)<\/td>\nContact for Quote<\/td>\n$$$$$ (Very High)<\/td>\n$$$$$ (Very High)<\/td>\n$$$$$ (Very High)<\/td>\n<\/tr>\n
Spare Parts Lead Time<\/td>\nFast \u2014 factory direct<\/td>\n6\u201316 weeks import<\/td>\n6\u201316 weeks import<\/td>\n8\u201320 weeks import<\/td>\n<\/tr>\n
After-Sales Support<\/td>\nOn-site \/ Remote \/ Ethernet<\/td>\nRegional agent<\/td>\nRegional agent<\/td>\nRegional agent<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Referenced competitor specifications are approximate figures from publicly available product literature and industry buyer reports. Actual values vary by model configuration. ZQ80 specifications are factory-verified.<\/p>\n<\/section>\n

<\/p>\n

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ZQ80 Selection Guide \u2014 Confirming the Right Parameters Before You Order<\/h2>\n

The ZQ80 is the recommended choice for buyers requiring maximum cavity counts, the highest IBM tonnage in the ZQ series, or industrial-scale 24\/7 continuous production. Confirm these six parameters with our team before finalising your order:<\/p>\n

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\ud83c\udf1f<\/div>\n

1. Cavity Count & Output Requirement<\/h3>\n

The ZQ80’s 800\u00d7400 mm platen is specifically chosen when your required cavity count exceeds what the ZQ60 can accommodate. Confirm your target bottles-per-hour, container volume, and required cavity count. Our team provides a full cavity layout drawing and cycle-time analysis before order confirmation.<\/p>\n<\/div>\n

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2. Container & Parison Specifications<\/h3>\n

Confirm bottle volume (up to 2,000 ml), body diameter (max 120 mm), bottle height (max 220 mm), neck finish dimensions, and wall thickness targets. Also confirm whether the parison requires a heavy-wall section for chemical barrier performance \u2014 this affects shot weight selection and screw speed optimisation on the 55 mm unit.<\/p>\n<\/div>\n

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3. Resin Specification<\/h3>\n

Specify primary resin (PET, PP, HDPE, LDPE, PETG, PVC) and any additives (colour masterbatch, UV stabiliser, HALS, antistatic, barrier additives). The ZQ80’s 4+N barrel zone configuration provides the processing flexibility for specialty resin grades including pharmaceutical-grade PP, food-contact HDPE, and high-IV PET that require more precise melt staging than 3+N systems.<\/p>\n<\/div>\n

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4. Utility Supply Verification<\/h3>\n

The ZQ80 requires 3-phase electrical supply for a total connected load of 55 KW; compressed air at 0.7\u20131.2 MPa \/ 0.7 M\u00b3\/min; cooling water at 0.3\u20130.4 MPa \/ 4 M\u00b3\/h (dedicated industrial chiller strongly recommended). Floor loading must support the 10 T machine point load \u2014 confirm structural slab specification with your civil engineer before installation planning.<\/p>\n<\/div>\n

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5. Automation & Integration Level<\/h3>\n

Confirm downstream integration requirements: conveyor take-off, leak tester, labelling, filling line interface, or robotic palletiser connections. The ZQ80 PLC supports digital I\/O, Modbus TCP, and optional Ethernet\/IP for industrial automation communication. Specify required interface protocols during the engineering consultation phase.<\/p>\n<\/div>\n

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6. Mould Supply & Tooling<\/h3>\n

Advise whether you require a complete machine + mould package (recommended for new product launches) or machine only (with existing compatible tooling). The ZQ80 accepts moulds up to 800\u00d7400 mm platen \/ 280 mm thickness. Send us your bottle drawing and we will provide a mould cavity layout, tooling cost estimate, and lead time \u2014 free of charge and without obligation.<\/p>\n<\/div>\n<\/div>\n

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\u26a0\ufe0f Upgrading from ZQ60 to ZQ80?<\/strong> If your current ZQ60 installation is running at maximum cavity count or you are planning a new product requiring higher per-shift output, the ZQ80 is the natural upgrade. Our engineers can assess your existing mould compatibility with the ZQ80 platen and advise on tooling modification costs \u2014 typically lower than full new mould investment.<\/p>\n<\/div>\n<\/section>\n

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Frequently Asked Questions \u2014 ZQ80 Injection Blow Molding Machine<\/h2>\n
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\n\u2753 Q1. Why choose the ZQ80 over the ZQ60 if both handle 2,000 ml containers?<\/summary>\n

The key differentiator is not maximum bottle volume but cavity count and shot capacity<\/strong>. The ZQ80’s 800\u00d7400 mm platen (vs. 600\u00d7390 mm) and 466 g shot weight (vs. 383 g) allow significantly more cavities per mould set \u2014 which directly multiplies output per cycle. Additionally, the 800 KN clamping force and 4+N barrel zone support larger parisons, higher-viscosity resins, and more demanding multi-cavity tooling configurations than the ZQ60’s 600 KN \/ 3+N system can reliably handle.<\/p>\n<\/details>\n

\n\u2753 Q2. What is the advantage of the dual 18.5+18.5 KW motor over a single motor system?<\/summary>\n

Dual independent servo-pump motors allow the injection circuit and the clamping\/table circuit to operate at full power simultaneously without pressure competition or flow sharing. On a single-motor system, activating the injection screw while clamping is opening can cause pressure drops affecting both operations. The dual-motor ZQ80 eliminates this conflict, enabling shorter effective cycle times, more consistent clamp and injection responses, and lower peak current draw compared to a single large-motor alternative.<\/p>\n<\/details>\n

\n\u2753 Q3. Can the ZQ80 be used for ISBM (injection stretch blow molding) of PET water bottles?<\/summary>\n

No \u2014 the ZQ80 is a pure IBM (injection blow molding) machine without a stretch rod mechanism. For PET water bottles requiring bi-axial orientation, superior clarity, and maximum barrier properties, our dedicated injection stretch blow molding machines<\/a> are the appropriate choice. The ZQ80 IBM platform is optimised for PP, HDPE, and PET containers where thick-wall integrity, precise neck finish, and multi-cavity output volume are the primary requirements rather than bi-axial stretch orientation.<\/p>\n<\/details>\n

\n\u2753 Q4. How many cavities can a ZQ80 mould accommodate?<\/summary>\n

Cavity count depends on container diameter, mould layout, and core pin spacing. For 50 ml pharmaceutical vials, a ZQ80 mould can accommodate 8\u201312 cavities. For 500 ml bottles, 4\u20136 cavities is typical. For 1,000\u20132,000 ml containers, 2\u20134 cavities is standard. Our mould design team provides a cavity layout drawing with each project, showing the optimised configuration for your specific bottle dimensions within the 800\u00d7400 mm platen footprint.<\/p>\n<\/details>\n

\n\u2753 Q5. What floor loading does the ZQ80 require?<\/summary>\n

The ZQ80 net weight is 10 T distributed across a 4.5 \u00d7 1.6 m machine base. We recommend a minimum reinforced concrete slab of 300 mm thickness rated for a point load of at least 6.5 T\/m\u00b2 beneath the machine base area. Installation on upper floors or mezzanine structures requires a structural engineer assessment prior to machine delivery. Levelling pads and anti-vibration mounts are included with the machine and should be fitted during installation.<\/p>\n<\/details>\n

\n\u2753 Q6. What is the expected output rate for the ZQ80 on a 6-cavity agrochemical bottle mould?<\/summary>\n

For a 6-cavity mould producing 500 ml HDPE agrochemical bottles, with a typical total cycle time of 10\u201314 seconds (accounting for wall thickness cooling), output is approximately 1,500\u20132,160 bottles\/hour. For 1,000 ml containers on a 4-cavity mould with a 14\u201318 second total cycle, output is approximately 800\u20131,030 bottles\/hour. Our engineering team calculates specific output projections \u2014 including cost-per-bottle analysis \u2014 based on your product and tooling specifications, at no charge.<\/p>\n<\/details>\n

\n\u2753 Q7. What certifications and standards does the ZQ80 comply with?<\/summary>\n

The ZQ80 is manufactured at a facility certified to ISO 9001:2015, ISO 14001, and ISO 45001<\/strong>. CE marking is available for European market export, with machine design compliant with Machinery Directive 2006\/42\/EC and Low Voltage Directive 2014\/35\/EU. All machines undergo full Factory Acceptance Testing (FAT) with production trial runs, hydraulic pressure tests, safety interlock verification, and parameter calibration reports before shipment.<\/p>\n<\/details>\n

\n\u2753 Q8. Does the ZQ80 support remote diagnostics and Industry 4.0 connectivity?<\/summary>\n

Yes. The ZQ80 PLC optionally supports Ethernet TCP\/IP and Modbus TCP communication for remote parameter monitoring, fault alarm relay, and production data export to factory MES\/ERP systems. Our technical team can provide remote diagnostics support via secure VPN connection in the event of production issues, significantly reducing downtime for customers in export markets where on-site visits have long lead times.<\/p>\n<\/details>\n

\n\u2753 Q9. Is the ZQ80 suitable for pharmaceutical GMP production environments?<\/summary>\n

Yes, with appropriate peripheral equipment. The ZQ80 IBM process produces flash-free, hygienic containers in pharmaceutical-grade PP and PET resins without any post-moulding trimming that could introduce particulate contamination. For GMP-classified areas, the machine can be specified with stainless steel contact surfaces on the take-off system, compressed air filters, and integration with clean-room conveyor enclosures. Our team has experience supporting pharmaceutical packaging IBM installations to GMP Grade D and Grade C specifications.<\/p>\n<\/details>\n

\n\u2753 Q10. What is the lead time and shipping arrangement for the ZQ80?<\/summary>\n

Standard ZQ80 machine lead time (without mould) is approximately 40\u201355 working days<\/strong> from confirmed deposit payment and approved technical specification sign-off. With matched mould tooling, allow 70\u201390 working days. Given the ZQ80’s 10 T weight and 4.5 \u00d7 1.6 m footprint, shipment is typically by flat-rack or open-top 20 ft container<\/strong> to most global ports, or in a standard 40 ft high-cube container with appropriate crating. For a destination-specific freight quotation and delivery schedule, please contact our export team directly<\/a>.<\/p>\n<\/details>\n<\/div>\n<\/section>\n

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Scale Your Industrial Bottle Production With the ZQ80 \u2014 Partner With Us Today<\/h2>\n

The ZQ80 is trusted by agrochemical packagers, pharmaceutical manufacturers, food processors, and household chemical producers across six continents for its unmatched combination of 800 KN industrial clamping tonnage, dual-motor hydraulic reliability, and the largest tooling envelope in the ZQ IBM series. As a factory-direct IBM machine manufacturer with 3,000+ installations worldwide, we deliver the ZQ80 with complete engineering, mould supply, commissioning, and long-term technical support \u2014 at a price point that competing imported platforms cannot match.<\/p>\n

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\u2705 Factory-direct \u2014 no distributor cost<\/div>\n
\u2705 Machine + mould complete packages<\/div>\n
\u2705 ISO 9001 \/ 14001 \/ 45001 certified<\/div>\n
\u2705 CE marking available<\/div>\n
\u2705 Remote diagnostics support<\/div>\n
\u2705 Free cavity layout analysis<\/div>\n<\/div>\n
\ud83d\udcde Request a Free ZQ80 Quote<\/a>
\n\ud83c\udfe0 View Full IBM Machine Range<\/a><\/div>\n<\/div>\n<\/section>\n


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