ZQ110 Injection Blow Molding Machine – Replacement for Jomar IBM135
ZQ110 IBM machine – 1100kN clamp, 540g shot weight, 1100x460mm platen, up to 20 cavities. Alternative to Jomar IBM135, SUMA 135iB & Uniloy UIB150. Get a quote.
Injection Blow Molding Machine
ZQ110 Injection Blow Molding Machine
– Industrial-Grade IBM Alternative for Jomar IBM135-Class Applications
The ZQ110 is a large-tonnage one-step injection blow molding (IBM) machine delivering 110-ton clamping force, a 65 mm heavy-duty screw, and a 1,100 x 460 mm extra-wide platen — engineered as a well-matched functional alternative for facilities currently evaluating or replacing Jomar IBM135, SUMA 135iB, Uniloy UIB 150, or Bloma IBM135 class machinery.
● 65mm Heavy-Duty Screw
● 540g Injection Weight
● 1,100 x 460mm Extra-Wide Platen
● Up to 20 Cavities
ZQ110 One-Step Injection Blow Molding Machine — Our Production
🏢 Suitable Industries: High-volume pharmaceutical packaging • Large-format cosmetics • Beverage & food containers • Health supplements • Wide-mouth jars & feeding bottles • Industrial chemical packaging • Daily chemical & household products
1. Product Overview — What Is the ZQ110 IBM Machine?
The ZQ110 Injection Blow Molding Machine is the high-output workhorse of our ZQ series upper range, delivering 110 metric tons of clamping force — the same power tier as the Jomar IBM135, SUMA 135 iB, Uniloy UIB 150, and Bloma IBM135. Produced by our specialist IBM machine manufacturing team, the ZQ110 is purpose-built for large-format, high-cavitation one-step IBM bottle production serving pharmaceutical, beverage, cosmetic, food, and industrial packaging sectors.
The ZQ110 introduces the 65 mm heavy-duty screw — the largest bore in the ZQ40–ZQ110 range — delivering 540 g per shot with a 5+N barrel zone configuration for precise melt temperature management across the full screw length. The 1,100 x 460 mm extra-wide platen — the widest in the ZQ40–ZQ110 series — opens access to larger-footprint mold designs and higher-cavitation tooling arrays not achievable on the 80T-class ZQ80, with reference cavitation reaching up to 20 cavities for 10 ml bottles and 12 cavities for 100 ml bottles, matching the ZQ80 in small-bottle cavitation while exceeding it significantly in shot weight for larger containers.
The full resin portfolio remains consistent with the ZQ series: HDPE, LDPE, PP, PS (including high-transparency PS), ABS, EVA, PCTG, and PLA — across a bottle volume range of 1 ml to 2,000 ml. The ZQ110 is particularly well-suited to production lines requiring large shots for heavy-wall pharmaceutical containers, wide-mouth jar tooling for food packaging, or multi-cavity arrays of 250–500 ml bottles where the ZQ80 shot capacity becomes limiting.
The ZQ110 has been field-proven in Korea — producing 300 ml bottles in a high-volume pharmaceutical packaging environment — as well as across additional export markets spanning Asia, the Americas, and Africa, confirming its reliability across diverse production environments and international regulatory frameworks.
2. Technical Specifications — ZQ110 Injection Blow Molding Machine
| Parameter | Unit | ZQ110 Value |
|---|---|---|
| INJECTION SYSTEM | ||
| Screw Diameter | mm | 65 |
| Screw L/D Ratio | — | 22:1 |
| Injection Weight | g | 540 |
| Heating Power | kW | 20 |
| Number of Barrel Zones | — | 5 + N |
| Injection Stroke | mm | 200 |
| CLAMPING SYSTEM | ||
| Injection Clamping Force | kN | 1,100 |
| Opening Stroke (Injection) | mm | 140 |
| Blowing Clamping Force | kN | 150 |
| Opening Stroke (Blowing) | mm | 140 |
| Rotary Table Lifting Height | mm | 70 |
| MOLD PARAMETERS | ||
| Max. Platen Size (L x W) | mm | 1,100 x 460 |
| Mold Thickness | mm | 280 |
| Max. Bottle Diameter | mm | 120 |
| Max. Bottle Height | mm | 220 |
| Suitable Bottle Volume | ml | 1 – 2,000 |
| Stripping Stroke | mm | 260 |
| HYDRAULIC & POWER | ||
| Hydraulic Pressure | MPa | 14 |
| Motor Power | kW | 22 + 22 |
| Total Power | kW | 80 |
| Dry Cycle Time | s | 4 |
| Operating Power Rate | % | 52 – 70 |
| UTILITIES & FOOTPRINT | ||
| Compressed Air Pressure | MPa | 0.7 – 1.2 |
| Compressed Air Capacity | m³/min | 0.7 |
| Cooling Water Flow | m³/h | 4 |
| Cooling Water Pressure | MPa | 0.3 – 0.4 |
| Machine Dimensions (L x W x H) | m | 5 x 1.8 x 2.2 |
| Net Weight | Ton | 15 |
Max. Cavitation Reference (ZQ110)
| Volume | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
|---|---|---|---|---|---|---|---|
| Max Cavities | 20 | 18 | 14 | 12 | 8 | 5–6 | 3–4 |
3. Working Principle — One-Step IBM Process on the ZQ110
ZQ110 Three-Station IBM Process: Injection → Blow → Stripping
The ZQ110 operates on the proven three-station rotary table principle shared by all IBM machines in this class — the same fundamental architecture as the Jomar IBM135 and SUMA 135iB. All three stations run simultaneously within each machine cycle, achieving maximum throughput at a consistent 4-second dry cycle:
Injection Station
The 65 mm screw plasticises and meters resin through a precision hot runner manifold onto core rods, forming dimensionally accurate parisons at up to 540 g per shot. The 5+N barrel zone configuration allows independent temperature control across five zones — enabling precise melt profiling for high-MW HDPE pharmaceutical grades and heat-sensitive PCTG at the ZQ110 throughput level. The 200 mm injection stroke is the longest in the ZQ40–ZQ110 range, contributing to the higher shot capacity.
Blow Station
Core rods carrying hot parisons index into the blow mold under 150 kN blow clamping force. Compressed air at 0.7–1.2 MPa is introduced through the mandrel to expand parisons to final bottle shape within cooled cavities. The 150 kN blow clamping force — higher than the ZQ80 (120 kN) — provides additional security for larger bottle formats and heavier-wall designs produced on the wider ZQ110 platen.
Stripping Station
Finished bottles eject from core rods via a 260 mm stripping stroke — the longest in the ZQ series up to the 110T class, 30 mm longer than the ZQ80. This extended stroke accommodates taller bottle profiles and wider-body containers such as 2L food packaging and wide-mouth jars, ensuring clean distortion-free ejection across all cavity positions on the 1,100 mm platen.
The ZQ110 uses a dual 22 kW hydraulic motor architecture — the highest motor rating in the ZQ40–ZQ110 range — with independent circuits for injection and clamping. The pressurised booster clamping cylinder generates 1,100 kN without participating in the mold open/close sequence, isolating clamping force generation from cycle motion and reducing energy consumption by 20–30% versus conventional designs at this tonnage. The standard high-precision angle divider synchronises mold opening, closing, and rotary table indexing, maintaining positional accuracy across all 20 cavity positions on the 1,100 mm platen span.
4. Core Advantages of the ZQ110 IBM Machine
Highest Clamping Force in Range — 1,100 kN
At 1,100 kN injection clamping force, the ZQ110 exceeds Jomar IBM135 (1,210 kN is the Jomar rating — the ZQ110 falls within 9% of this) while decisively outperforming SUMA 135iB (1,200 kN) by comparable margin and Bloma IBM135 (1,250 kN) within the same competitive band. The ZQ110 leads the class on raw clamping-force-to-cost ratio, delivering the strongest force in the 110–135T clamping tier at a significantly more competitive acquisition price.
540g Injection Weight — Class-Leading Shot Capacity
The ZQ110 delivers 540 g per shot — exceeding Jomar IBM135 (450–550 g range) and falling within the same performance band as SUMA 135iB (580–770 g upper range). The 540 g capacity enables higher-cavitation tooling for medium-volume bottles (250–500 ml) where the ZQ80 (466 g) becomes limiting, and supports heavier-wall pharmaceutical or food container specifications that require more material per cavity.
1,100 x 460mm Extra-Wide Platen
The 1,100 x 460 mm platen is 37.5% longer than the ZQ80 (800 mm) and significantly wider than the Jomar IBM135 (559 mm short axis). This expanded platen area accommodates high-cavitation arrays for small bottles, wide-body mold designs for larger containers, and facilitates tooling layouts not possible on 80T-class platens — unlocking production flexibility between ZQ110 and the next size up.
5+N Barrel Zone Configuration — Finest Melt Control
The ZQ110 features a 5+N barrel zone configuration — one more zone than the ZQ80 (4+N) and two more than the ZQ40/ZQ60 (3+N). The additional zone provides finer temperature gradient resolution across the 65 mm x 22:1 L/D screw, enabling optimised melt conditioning for demanding resins including high-MW HDPE pharmaceutical grades, engineered ABS, and heat-sensitive PCTG at the higher throughput volumes the 65 mm bore delivers.
Dual 22 kW Motor Architecture
Two independent 22 kW hydraulic motors provide separate power to injection and clamping circuits — the highest motor rating in the ZQ series to this point. Independent circuits prevent pressure cross-interference between injection and clamping demands during simultaneous peak loads, ensuring consistent shot weight and stable clamping force across all cavity positions on the 1,100 mm platen, critical for maintaining ±1% weight deviation on 20-cavity tooling.
260mm Stripping Stroke — Longest in Class
The 260 mm stripping stroke on the ZQ110 exceeds the ZQ80 (230 mm) by 30 mm, accommodating taller bottle profiles and wider-body container geometries. This extended ejection travel is specifically beneficial for food beverage bottles in the 500 ml to 2,000 ml range, wide-mouth jar production, and feeding bottle designs where larger core rod assemblies require greater ejection clearance.
Low-Profile 5 x 1.8 x 2.2m Footprint
Despite its 110T class and 15-tonne weight, the ZQ110 stands only 2.2 m tall — far lower than the Jomar IBM135 (3.79 x 2.4 x 3.41 m at 3.41 m height) and SUMA 135iB (5 x 2.4 x 2.7 m). The low-profile European-style frame enables installation in standard industrial facilities without the crane clearance or structural modification often required for taller competing machines in this tonnage class.
Zero Flash — GMP-Compatible Production
The one-step IBM process delivers bottles with no parting-line flash, no bottom pinch-off scar, and 100% formed neck threads — across all 20 cavities simultaneously. Bottle weight consistency is maintained within ±1% through the balanced hot runner manifold across the full 1,100 mm platen span. No lubrication above the mold zone satisfies GMP pharmaceutical primary packaging requirements at ZQ110 production volumes.
5. Machine Structure & Material Engineering
ZQ110 IBM Machine Complete Production Line Integration
Machine frame: The ZQ110 uses a full European-style rigid welded steel frame scaled to the 110T clamping class. FEA-optimised platens maintain parallelism under full 1,100 kN load across the 1,100 mm platen span — a more demanding structural requirement than narrower-platen machines in this tonnage tier. Stress-relieved cast iron column supports prevent frame creep during continuous multi-shift operation at maximum cavitation.
65mm screw and barrel: The heavy-duty 65 mm screw uses bimetallic wear-resistant alloy at 22:1 L/D, delivering 540 g per shot via a 200 mm injection stroke — the longest stroke in the ZQ40–ZQ110 range. The 5+N barrel zone configuration provides the highest resolution melt temperature control in the ZQ series at this point, enabling precise plasticisation management for high-viscosity HDPE grades, mineral-filled PP, and heat-sensitive engineering resins.
Hot runner manifold: The manifold must distribute melt symmetrically across up to 20 gate positions spanning the full 1,100 mm platen length — a more demanding balancing challenge than on shorter-platen machines. The manifold is engineered for minimal pressure drop variation between the closest and furthest cavity gate positions, directly controlling cavity-to-cavity fill balance and weight deviation on full-span tooling arrays.
Dual 22 kW hydraulic system: Independent 22 kW motors drive dedicated injection and clamping circuits at 14 MPa system pressure. The pressurised booster clamping cylinder generates full 1,100 kN without contribution to the mold open/close sequence. Operating power rate of 52–70% — consistent across the ZQ series — means the ZQ110 consumes only 41.6–56 kW of its 80 kW installed capacity under normal production conditions, providing meaningful energy cost advantage over competing machines with less efficient clamping architectures.
Mold tooling steel: Injection mold cavity inserts are machined from imported S136 die steel (AISI 420 mod.) or 4Cr13 stainless steel, heat-treated to HRC 48–52. Mirror-polished cavity surfaces support high-clarity PS and PCTG processing for pharmaceutical and beverage packaging. Both grades offer corrosion resistance for pharmaceutical and food-contact environments and long service life under the sustained 1,100 kN clamping cycles demanded by 20-cavity high-volume production.
6. Typical Application Scenarios
High-Cavitation IBM Mold Tooling for the ZQ110 Extra-Wide Platen
💊 Large-Volume Pharmaceutical Production
High-cavitation pharmaceutical bottle lines requiring 12-cavity 100 ml production, 8-cavity 250 ml syrup containers, or heavier-wall oral liquid bottles (HDPE/PP) not achievable within ZQ80 shot capacity. The ZQ110 is proven in Korean pharmaceutical packaging markets producing 300 ml containers. GMP-compatible layout, zero-flash IBM process, and ±1% weight consistency across 12–20 cavities meet pharmaceutical primary packaging standards.
🍼 Beverage & Food Containers
The ZQ110 opens access to multi-cavity production of larger food and beverage containers (250 ml to 2,000 ml) — 5–8 cavities on 250 ml, 5–6 cavities on 500 ml — where the ZQ80 shot capacity limits cavitation. PS lactic acid bacteria drink bottles, PP condiment containers, HDPE vinegar and oil packaging, and PCTG juice bottles all benefit from the ZQ110 combination of wider platen and higher shot weight.
💐 Large-Format Cosmetics & Personal Care
Shampoo and conditioner bottles (300–1,000 ml), body wash containers, premium hair care packaging. The ZQ110 enables larger-format cosmetic bottle production at higher cavitation than the ZQ80. PCTG and high-transparency PS processing delivers crystal-clear premium cosmetic packaging. The extra-wide platen accommodates wide-body bottle designs for standing pump dispenser bottles common in salon and hotel supply markets.
🥐 Wide-Mouth Jars & Feeding Bottles
PP and PCTG wide-mouth jars for food, supplements, and cosmetics; feeding bottle bodies (120–300 ml); baby food puree containers. The 1,100 mm platen length and 260 mm stripping stroke on the ZQ110 specifically address the wider mold footprints and taller core rod assemblies required for wide-mouth jar and feeding bottle tooling — a production category that stresses the platen capacity of 80T-class machines.
💧 Industrial & Household Chemical Packaging
Detergent concentrate, fabric softener, industrial cleaning fluid containers (500 ml to 2L HDPE/PP). The ZQ110 higher injection weight (540 g) supports heavier-wall chemical containers requiring greater material per cavity than the ZQ80 can deliver. Multi-cavity production of 500 ml household detergent bottles (5–6 cavities) delivers high daily output for FMCG household chemical packaging OEM manufacturers.
📈 Health Supplements & Nutraceuticals
Vitamin supplement bottles, protein powder containers, herbal extract packaging (250–1,000 ml HDPE/PP). The ZQ110 extra-wide platen enables larger supplement containers not feasible on 80T platens. GMP-compatible production layout suits FDA and EU-regulated nutraceutical manufacturers in the US, Korea, South Africa, and European markets requiring certified container production.
Beverage & Food Container Samples Produced by Our IBM Machines
7. Machine Selection Guide — ZQ80 vs. ZQ110 vs. ZQ135
The ZQ110 occupies the critical performance step between the 80T ZQ80 and 135T ZQ135. Choose the ZQ110 when ZQ80 shot weight or platen size becomes limiting, but full ZQ135 capacity exceeds your near-term requirements:
| Criterion | ZQ80 | ZQ110 | ZQ135 |
|---|---|---|---|
| Clamping Force | 800 kN | 1,100 kN | 1,350 kN |
| Max. Shot Weight | 466 g | 540 g | 650 g |
| Platen Size | 800 x 400 mm | 1,100 x 460 mm | 1,300 x 500 mm |
| Screw Diameter | 55 mm | 65 mm | 70 mm |
| Barrel Zones | 4 + N | 5 + N | 6 + N |
| Stripping Stroke | 230 mm | 260 mm | 280 mm |
| Total Power | 55 kW | 80 kW | 95 kW |
| Machine Net Weight | 10 T | 15 T | 18 T |
| Machine Height | 2.0 m | 2.2 m | 2.4 m |
| Selection Criterion | What to Confirm | ZQ110 Capability |
|---|---|---|
| Shot weight per cycle | Cavities x average bottle weight in grams | Up to 540 g (65 mm screw) |
| Mold platen footprint | Existing Jomar IBM135 mold L x W dimensions | Max 1,100 x 460 mm |
| Target cavitation (250 ml) | Cavities needed at 250 ml for output target | Up to 8 cavities |
| Bottle height | Max container height including neck | Up to 220 mm bottle height |
| Air supply | Compressor output available at line | Requires 0.7–1.2 MPa / 0.7 m³/min |
| Ceiling height | Min clearance above machine | Machine height 2.2 m — standard ceiling compatible |
| Electrical supply | Available 3-phase power capacity | Total 80 kW (recommend 125A 3-phase) |
| Floor space | Installation area with service clearance | 5 x 1.8 m footprint (+ 1m clearance each side) |
💡 Clean Air Supply for ZQ110 Lines: High-volume pharmaceutical and food packaging lines on the ZQ110 require consistent, oil-free compressed air at 0.7–1.2 MPa. We also supply the CM-B Series Oil-Free Screw Air Compressor — a matched utility solution delivering particle-free, oil-free blow air for ZQ110 production lines. Ask about bundled machine-plus-compressor quotations for complete turnkey project pricing.
8. ZQ110 vs. Comparable 110–135T IBM Machines — Objective Comparison
⚠ Important Notice: Brand names Jomar, SUMA, Uniloy, and Bloma and their respective model designations are the intellectual property of their respective manufacturers. Our company does not manufacture, sell, or represent any products from these brands. These references are provided solely to assist procurement professionals in identifying functionally comparable technical specifications when evaluating new IBM machine investments. No counterfeit, copy, or unauthorised reproduction of third-party equipment is produced or offered by us.
| Parameter | ZQ110 (Our Production) | Jomar IBM135 | SUMA 135iB | Uniloy UIB 150 | Bloma IBM135 |
|---|---|---|---|---|---|
| Clamping Force (T) | 110T | ~121T | ~122T | ~150T (blow class) | ~127T |
| Injection Clamping Force (kN) | 1,100 kN | 1,210 kN | 1,200 kN | — | 1,250 kN |
| Screw Diameter (mm) | 65 | 65 | 65 / 76 | — | 70 |
| Injection Weight (g) | 540 | 450 / 550 | 580 / 770 | — | 560 |
| Max. Platen Size (mm) | 1,100 x 460 | 559 x 1,118 | 1,000 x 500 | — | 900 x 480 |
| Machine Footprint (m) | 5 x 1.8 x 2.2 | 3.79 x 2.4 x 3.41 | 5 x 2.4 x 2.7 | — | 900 x 480 x 2.55 |
| Barrel Zones | 5 + N | 4–5 | 4–5 | — | — |
| Origin | Our Production (China) | USA | Germany | USA | USA |
| Price Tier | ★★ Competitive | ★★★★ Premium | ★★★★ Premium | ★★★★ Premium | ★★★★ Premium |
✅ ZQ110 Value Proposition Summary
The ZQ110 delivers 1,100 kN clamping force — within 9% of the Jomar IBM135 (1,210 kN) and 8.3% of the SUMA 135iB (1,200 kN) — while offering a wider short-axis platen (460 mm vs. Jomar IBM135 at 559 mm in portrait) and the lowest machine height in class at 2.2 m versus Jomar IBM135 at 3.41 m. The ZQ110 540 g injection weight falls within the Jomar IBM135 range (450–550 g) and exceeds Bloma IBM135 (560 g by a small margin). At significantly lower acquisition cost than US and European equivalents, with factory-direct after-sales support and full English-language technical documentation, the ZQ110 represents a compelling 110T-class IBM procurement decision for buyers who prioritise clamping-force-per-dollar and low-profile installation requirements.
Note: The ZQ110 is an independently engineered machine. We make no claim of equivalence beyond functional specification comparison to assist procurement evaluation.
Explore our complete ZQ series — from the 40T ZQ40 to the 135T ZQ135 — and match the right capacity to your production requirements:
9. Frequently Asked Questions — ZQ110 IBM Machine
10. Partner with Us — Your Dedicated IBM Machine Supplier
We are a dedicated specialist in one-step injection blow molding machinery. Our engineering team focuses exclusively on IBM machine design, precision mold fabrication, and complete production line integration — from the entry-level 40T ZQ40 through the 135T ZQ135. This specialisation means every engineering decision on the ZQ110 — from the 65 mm screw geometry and 5+N barrel configuration to the 1,100 mm platen design and dual 22 kW motor architecture — is optimised specifically for the IBM process and the performance requirements of high-volume pharmaceutical, beverage, and food packaging production.
Whether you are expanding an existing IBM production line, replacing aging Jomar IBM135, SUMA 135iB, Uniloy UIB 150, or Bloma IBM135 equipment, or making your first investment in 110T-class IBM technology, we invite you to contact our engineering team for a detailed technical proposal and quotation.
Packaging manufacturers
Scaling to 110T IBM capacity or replacing Jomar IBM135 / SUMA 135iB lines
Overseas agents & distributors
Representing the ZQ series with exclusive territory arrangements
Pharma & food brands
Building in-house high-volume IBM packaging capability
Trading companies
Supplying large-tonnage IBM machinery across Asia, Africa, and Latin America
Ready to Evaluate the ZQ110 for Your Production Line?
Send us your bottle drawings, daily output target, material specification, and current or target machine model. Our engineering team will respond with a detailed technical proposal, cavitation analysis, and competitive quotation within 24 hours.
