Description
Overview of the High-Capacity Blow Molding Machine
The One-step injection stretch blow molding machine (four-station), specifically the heavy-duty 200-V4 series, is a highly advanced industrial solution designed for mass production. Engineered for robust performance and exceptional stability, this top-tier blow molding machine perfectly processes PET and PETG materials into premium, high-clarity containers.
Weighing 13 Tons and featuring a massive 300KN injection clamping force, this One-Step Blow Molding Machine is built for high-yield, uninterrupted manufacturing. The integration of a dedicated 4th temperature conditioning station ensures that even the most complex, multi-cavity container designs maintain flawless wall thickness and crystal-clear transparency.
Technical Specifications of the Automatic ISBM Machine
| Parameter | Unit | Specification (200-V4 Series) |
|---|---|---|
| Applicable Material | – | PET / PETG |
| Screw Diameter | MM | 40 / 50 (Optional) / 55 / 60 |
| Theoretical Injection Volume | CM³ | 188 / 310 / 380 / 480 (Capacity: 310g) |
| Injection / Blowing Clamping Force | KN | 300 / 200 (Single side) |
| Motor Power / Heating Power | KW | 49.2 / 10 (Total Machine Power: 59.2KW) |
| Blowing Air / Cooling Water Pressure | Mpa | 2.0-3.5 / 0.4-0.6 |
| Machine Voltage | V | 370-400 |
| Dimensions (L*W*H) / Total Weight | MM / T | 4800 * 2000 * 3200 / 13 Tons |
The 4-Station Working Principle of the ISBM Machine
Designed to handle multi-cavity molds with ease, the equipment’s heavy-duty 4-station architecture operates with remarkable precision:
- Station 1 (Injection): PET/PETG resin is perfectly plasticized using a 10KW nano-far-infrared energy-saving heating ring and injected under a massive 300KN clamping force.
- Station 2 (Temperature Conditioning): This vital station equalizes heat distribution. It operates with a TEMP regulating core stroke of 250mm and a barrel stroke of 250mm, preparing the preform for perfect expansion.
- Station 3 (Stretch Blow Molding): The conditioned preform is stretched and blown. The machine features a deep blow core stroke of 300mm and a blow mold stroke of 75+75mm, forming the final product under 200KN of pressure.
- Station 4 (Ejection): The finished bottles are swiftly and safely ejected using a dedicated mechanism with a 175mm take-out stroke, ensuring zero damage to the product surface.
Core Advantages of Our Advanced Blow Molding Equipment
- Heavy-Duty Stability: Weighing in at 13 Tons, the rigid frame drastically minimizes vibration during high-speed operations, ensuring decades of reliable production.
- High Clamping Force: Achieving an exceptional 300KN injection clamping force, it guarantees zero-flash precision even when running maximum cavity molds.
- Energy-Efficient Servo Drive: Powered by 3 sets of servo pump systems featuring Inovance or WEICHI servo motors (49.2KW motor power), offering the perfect balance of hydraulic power and electrical savings.
- Nano-Heating Technology: The inclusion of a 10KW nano-far-infrared energy-saving heating ring accelerates resin melting while actively reducing power consumption.
World-Class Components inside the PET Blow Molding Machine
To sustain continuous, high-volume manufacturing, this blow molding machine incorporates a premium global supply chain:
- Control & PLC: Managed by an advanced Inovance or MiRLE PLC system with an integrated or built-in temperature control system.
- Precision Turntable: Equipped with a Japan Yaskawa or WEICHI servo motor paired with a robust Taiwan TSUNTIEN reducer.
- Hydraulics & Pneumatics: Features YUKEN (Taiwan) hydraulic pressure control valves, American Parker high-pressure valves, and Airtak air cylinders.
Scaling up your plastic packaging production? We provide robust, high-capacity turnkey solutions designed to maximize output and minimize operational downtime.
Discover how our heavy-duty blow molding machine can revolutionize your factory floor. Contact our engineering team for customized mold configurations, or return to our homepage to view all equipment.
High-Volume Applications for the 4-Station Blow Molding Machine
This 200-series model is a true powerhouse, engineered to process PET and PETG into massive quantities of high-precision containers.
- Up to 12 Cavities: This model offers extraordinary productivity, supporting extensive mold configurations from 1 cavity all the way up to an incredible 12 cavities.
- Extensive Volume Range: Capable of blowing large 2500ml containers (using 1 cavity) down to highly efficient 20ml bottles (using 12 cavities).
- Heavy Preform Capabilities: Handles maximum bottle weights up to 150g, ideal for extremely thick-walled luxury packaging.
- Perfect For: Mass production of miniature pharmaceutical vials, hotel amenity bottles, thick-walled cosmetic jars, and large premium beverage pitchers.
FAQ About the High-Capacity One-Step Blow Molding Machine
Q1: What is the maximum number of cavities this machine can support?
A: Designed for massive output, this machine can hold molds with up to 12 cavities for bottles with a 15mm neck diameter and 20ml volume.
Q2: How strong is the injection clamping force?
A: It boasts a heavy-duty injection clamping force of 300KN, ensuring molds stay tightly shut during high-pressure injection, preventing any flash.
Q3: How much does the equipment weigh?
A: This is an industrial-grade structure weighing 13 Tons, providing exceptional mechanical stability.
Q4: What is the power requirement?
A: The machine’s total power is rated at 59.2KW, which includes 49.2KW for the motors and 10KW for the heating systems.
Q5: How does the drive system balance power and efficiency?
A: It uses 3 sets of servo pump systems equipped with Inovance or WEICHI servo motors. This setup delivers intense hydraulic force exactly when needed while dramatically cutting electricity usage during idle phases.
Q6: How does the nano-heating ring benefit production?
A: The 10KW nano-far-infrared energy-saving heating ring accelerates resin plasticization and prevents heat loss, saving substantial energy costs over time.
Q7: What is the maximum bottle volume supported?
A: Operating with a 1-cavity mold, it can produce large containers up to 2500ml with a maximum weight of 150g.
Q8: How big is the machine footprint?
A: The equipment dimensions are 4.8 meters long, 2.0 meters wide, and 3.2 meters high (4800x2000x3200mm).
Q9: Does it offer a dual servo motor clamping system?
A: Yes, the blow molding structure allows you to select either a standard hydraulic cylinder or a dual servo motor mold clamping system with high-pressure compensation.
Q10: Which hydraulic valves are used?
A: For maximum reliability under high loads, we integrate hydraulic pressure control valves manufactured by YUKEN (Taiwan, China).
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