One-Step
ISBM Machine
From resin to finished bottle in one continuous cycle — injection, conditioning, stretch blow molding and ejection without intermediate transfer or reheating. 40% energy saving. Compatible with Japanese Nissei ASB molds.
Options
Saving
Volume
Compatible
What Is One-Step Injection Stretch Blow Molding (ISBM)?
ISBM integrates four operations — injection, conditioning, stretch blow molding and ejection — within a single machine without intermediate transfer or preform reheating. The residual heat from injection is directly utilised for blowing, while biaxial molecular orientation during the stretch phase dramatically improves bottle clarity, compression resistance and barrier properties.
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1
Injection
Molten resin is injected into the cavity over a core rod, forming a precisely dimensioned preform with the final neck geometry already set. No gate runner — zero material waste at this stage.
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2
Conditioning / Temperature Equalisation
Preform temperature profile is precisely equalised using residual injection heat. On 4-station machines, a dedicated conditioning station ensures optimal thermal distribution for complex or thick-walled bottles.
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3
Stretch Blow Molding
A stretch rod extends axially while high-pressure air inflates the preform radially to final shape — achieving biaxial molecular orientation for superior bottle strength, clarity and barrier performance.
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4
Ejection
Finished bottles are automatically removed by a mechanical take-out arm and conveyed for downstream filling, labelling or packing — with no manual handling required.
One-Step ISBM vs Traditional Two-Step Process
| Feature | One-Step ISBM Our Machine |
Traditional Two-Step Reheat Stretch Blow |
|---|---|---|
| Process Steps | ✓ 4 integrated stages in 1 machine | 6+ steps across 2 separate machines |
| Preform Source | ✓ Injected in-machine — no storage | Purchased or separately produced preforms |
| Secondary Reheating | ✓ None — residual heat utilised directly | ✗ Required — significant energy cost |
| Energy Consumption | ✓ Up to 40% lower vs two-step | Higher — reheating adds 30–40% consumption |
| Bottle Clarity | ✓ Crystal-clear — biaxial orientation | Good — slight haze from reheating variation |
| Wall Thickness Control | ✓ Tight — continuous closed-loop cycle | Variable — affected by preform reheating |
| Neck Precision | ✓ Injection-formed — highest accuracy | Good — but neck formed in separate preform step |
| Material Scrap | ✓ Near-zero — no gate runner, no flash | Gate runner scrap from preform injection |
| Footprint | ✓ Compact — single machine platform | Larger — two machines + preform storage area |
| Best For | Premium / complex / specialty bottles | High-volume standard PET water & beverage |
Why One-Step ISBM Outperforms
Engineered to deliver maximum efficiency, precision and profitability for your packaging production line.
40% Energy Saving
Residual heat from the injection preform is used directly for stretch blow molding — completely eliminating the secondary reheating stage. This reduces electricity consumption by up to 40% per cycle and lowers the carbon footprint of your packaging operation.
Superior Physical Properties
The stretch stage aligns polymer molecules in both axial and radial directions — biaxial orientation. This dramatically improves compression resistance, gas barrier performance, drop-impact strength and optical clarity compared to non-stretched injection blow molding.
Dimensional Stability & Precision
The continuous closed-loop cycle eliminates intermediate handling and reheating variability. Wall thickness and neck dimensions remain consistent across every cavity and every shift — the preferred choice for cosmetic, pharmaceutical and food-grade containers.
High Material Utilisation
Preform injected directly to final neck dimensions — no gate runner, no flash, no scrap. Every gram of resin becomes a finished bottle. Combined with a compact footprint and low operator headcount, this delivers the lowest Total Cost of Ownership in its class.
Compatible with Japanese
Nissei ASB Molds
Protect Your Existing Tooling Investment
Our ISBM machines are engineered with full mechanical and interface compatibility for Japanese Nissei ASB molds. No mold modification required. Install your existing ASB tooling directly onto our machine and begin production immediately — eliminating re-tooling costs and accelerating your capacity upgrade timeline.
Typical re-tooling cost avoided Customers with existing ASB mold sets report saving $40,000–$80,000 in new tooling costs by reusing existing molds directly on our machines.
cosmetic & pharma
large format
wide-mouth
entry series
mid-volume
for verification
Not Sure If Your Mold Is Compatible?
- Send us your mold interface drawing or neck ring dimension sheet
- Specify your current machine model and the ASB mold series
- Our engineers will confirm compatibility within 24 hours
- If adaptation is required, we will advise the exact scope and cost
| ASB Model | Stations | Typical Cavity | Compatibility |
|---|---|---|---|
| ASB-12M | 4-station | 2 – 12 cavities | Direct fit |
| ASB-70DPH | 4-station | 2 – 8 cavities | Direct fit |
| ASB-250 | 4-station | 2 – 6 cavities | Direct fit |
| ASB-50MB | 3-station | 2 – 6 cavities | Direct fit |
| ASB-150DP | 4-station | 4 – 12 cavities | Direct fit |
| Other series | — | — | Submit for review |
Full ISBM Machine Range
From entry-level 3-station to flagship fully-electric — discover the one-step injection stretch blow molding platform matched to your bottle, material and production scale.
3-Station One-Step ISBM Machine
Compact fully-servo platform for small-batch, high-precision cosmetic and pharmaceutical packaging.
- Stations3 (Injection · Stretch-Blow · Eject)
- Injection Clamping50 KN
- Screw Diameter40 / 50 / 55 mm
- Max Bottle Volume2,500 ml
4-Station One-Step ISBM Machine
Industrial workhorse with dedicated conditioning station — optimal for complex PETG bottles and thick-walled premium packaging.
- Stations4 (incl. Conditioning)
- Injection Clamping150 KN
- Blow Clamping200 KN
- ASB CompatibilityASB-70DPH / ASB-250
Fully Servo 4-Station ISBM Machine
10-axis full-servo drive for whisper-quiet operation, pinpoint dimensional accuracy and maximum ASB-12M mold compatibility.
- Drive SystemFull 10-Servo Motors
- Energy SavingUp to 40% vs hydraulic
- ASB CompatibilityASB-12M · ASB-70DPH
- Noise LevelUltra-low (no hydraulic)
6-Station ISBM Machine
Dual-injection 6-station platform delivering the highest throughput per kW — built for large-volume continuous production programs.
- Stations6 (Dual-Injection Design)
- Total Power53.2 KW
- ApplicationHigh-speed mass production
- Best ForBeverage · Food · Household
Fully Electric ISBM Machine
100% electric drive with zero hydraulic oil — the pinnacle of ISBM technology for clean-room pharmaceutical and premium cosmetic production.
- Drive System100% Fully Electric
- Hydraulic OilNone — zero contamination
- MaintenanceUltra-low TCO
- Best ForPharma · Clean Room · GMP
Standard vs Full Servo Edition
Both platforms share the same 4-station one-step ISBM process. The key difference is the drive system — choose based on your precision requirements, energy targets and ASB mold compatibility needs.
| Configuration | Standard Edition HGY150-V4 |
Full Servo Edition (EV) HGY150-V4-EV / Y150-V4-B |
|---|---|---|
| Drive System | Servo pump hydraulic | ★ Full 10-axis servo motors |
| Hydraulic Oil | Required (standard hydraulic) | ✓ None — zero oil contamination |
| Density / Temperature Control | Manual adjustment via operator | ✓ NT03 touch-screen auto control |
| Additional Energy Saving | Baseline efficiency | ✓ Save 30%+ additional vs standard |
| Noise Level | Standard industrial level | ✓ Ultra-low — no hydraulic pump |
| Positioning Precision | Standard repeatability | ✓ Servo-level — tighter tolerance |
| GMP / Clean Room Suitability | Standard production | ✓ Recommended for pharma / food |
| ASB Mold Compatibility | ASB-70DPH · ASB-250 compatible | ✓ ASB-12M · ASB-70DPH · ASB-250 |
| Best For | Cost-efficient production, general premium packaging | Pharma, cosmetics, clean-room, precision packaging |
* Both editions include the same 4-station one-step ISBM process, dedicated temperature conditioning station, and support for PET / PETG / PC / Tritan materials. Configuration options and ASB compatibility should be confirmed with our engineers based on your specific bottle and mold requirements.
Auxiliary Equipment & Turnkey Solutions
A high-efficiency ISBM production line requires more than just the molding machine. We configure the complete auxiliary system matched to your machine, bottle specification and production capacity.
High-Pressure Air Compressor
Matched pressure & flow capacity for stretch blow molding — oil-free options available for GMP lines
Air Receiver Tank & Dryer
Buffer storage and desiccant drying to ensure stable, dry compressed air supply
Industrial Water Chiller
Mold cooling water temperature control for consistent cycle time and wall thickness
Mold Temperature Controller
Precise mold temperature regulation for complex bottle geometries and PETG processing
Low-Pressure Air Compressor
Pre-blow and auxiliary pneumatic circuits — separate from high-pressure stretch blow supply
Plastic Crusher & Mixer
Regrind and blend trial material — minimises raw material waste during setup and changeover
Need a compressor specification? Contact our engineers →
Typical ISBM production line layout — machine + auxiliary equipment configuration
Trusted by Industry Leaders Across Key Sectors
From high-end cosmetics to strictly regulated pharmaceutical packaging — our ISBM machines deliver uncompromising clarity, precision and throughput across six major packaging industries.
Cosmetics
Cosmetics & Personal Care
Crystal-clear PETG and PCTG bottles for perfume, serum, lotion and skincare — invisible parting lines and premium surface finish.
Pharmaceutical
Pharmaceutical & Healthcare
Medicine bottles, eye dropper vials and healthcare containers with exact neck dimensions and zero flash — GMP-compliant production.
Beverage
Water & Beverage Bottles
Lightweight, high-clarity PET bottles for premium water, sports drinks and functional beverages — excellent barrier and consistent neck finish.
Baby & Infant
Baby & Infant Products
BPA-free Tritan and PP feeding bottles and infant care containers — no human contact during the molding cycle, meeting the highest safety standards.
Daily Chemical
Daily Chemicals & Household
High-cavity production of shampoo, body wash and cleaning product bottles — precise neck dimensions for pump and trigger fitments.
Food
Food, Condiments & Sauces
Wide-mouth jars and specialty bottles for honey, soy sauce, edible oil and dry condiments — food-safe materials and reliable closures.
