One-Step Injection Stretch Blow Molding Machine (6-Station) YS280-V6

What truly separates the YS280-V6 from standard equipment is its integration of a double-injection unit controlled by a single cylinder and a highly efficient twin-screw system:

• Twin-Screw & Double Injection: The twin-screw is heated by a high-end nano-far-infrared energy-saving heating ring (10KW). This allows for the extremely rapid plasticization of massive material volumes, making it uniquely capable of handling ultra-high cavitation setups or complex dual-material/dual-color preforms without slowing down the cycle.
• 6-Station Layout: By expanding to 6 stations, the machine affords extra indexing steps. This allows for prolonged, highly precise thermal conditioning (TEMP. regulating core stroke: 250mm, barrel stroke: 230mm), granting absolute control over preform wall thickness before the final 200KN blowing process.

A revolutionary 6-station machine requires equally sophisticated tooling. The YS280-V6 accommodates highly complex, custom precision ISBM molds designed to leverage its double-injection capabilities to the fullest:

• High-Cavitation Capabilities: Expertly engineered to run mold configurations supporting up to 10 cavities simultaneously for smaller volume containers (e.g., 20ml / 15mm neck).
• Advanced Valve-Gate Hot Runners: Ensures perfectly balanced material flow from the twin-screw system, preventing any stringing and guaranteeing a glass-like bottom finish.
• Optimized Cooling: Intelligent conformal cooling channels extract heat rapidly during the 6-station rotation, significantly reducing overall cycle time and maximizing profitability.

Scale Your Output with 6-Station Turnkey Solutions

Embrace the future of container manufacturing. By upgrading to a state-of-the-art One-Step Blow Molding Machine equipped with twin-screw technology, you drastically increase your production yield while maintaining uncompromising quality. We provide complete factory layouts, mold engineering, and technical training.

Ready to integrate this revolutionary multi-station ISBM machine into your production line? Reach out to our expert engineers today for a tailored quotation and mold capability analysis.

The immense 14-ton structure of the YS280-V6 is powered by elite, globally sourced components to ensure 24/7 reliability:

• Servo Pump Efficiency: Driven by 2 sets of servo pump systems using high-performance Inovance/WEICHI servo motors (43.2KW motor power). This setup provides immense hydraulic pressure only when needed, slashing energy bills.
• Advanced PLC & Turntable: Controlled by a highly stable Inovance or MIRLE PLC. The 6-station turntable is rotated precisely by a Japan Yaskawa or WEICHI servo motor paired with a Taiwan TSUNTIEN reducer.
• Premium Hydraulics & Pneumatics: Equipped with American Parker high-pressure valves, Airtak air cylinders, and YUKEN hydraulic pressure control valves from Taiwan, ensuring zero leakage and total pressure stability.

The extreme versatility of the 6-station, twin-screw architecture allows the YS280-V6 to excel across multiple premium packaging sectors:

• High-Volume Multi-Cavity: Easily runs 10-cavity setups for the rapid mass production of 20ml eye droppers, hotel amenities, and small cosmetic vials.
• Heavy-Weight Luxury Jars: Processes preforms weighing up to 130g into thick-walled cosmetic jars that perfectly emulate solid glass.
• Large Format Containers: In a single-cavity configuration, the machine effortlessly blows massive 2500ml premium beverage pitchers or industrial containers.

Q1: What is the primary advantage of a 6-station machine over a 4-station one?

A: The 6-station layout provides additional indexing steps. This allows for longer, highly precise temperature conditioning and more complex cooling/extraction processes, drastically improving the quality of extremely asymmetrical or heavy-walled containers.

Q2: What is the “Twin-Screw” double-injection feature?

A: This machine features a double-injection unit controlled by a single cylinder alongside a twin-screw design. This significantly boosts plasticization speed and capacity, allowing the machine to feed high-cavity molds rapidly without extending the cycle time.

Q3: How many cavities can the YS280-V6 support?

A: Depending on the bottle diameter, it can accommodate molds producing 1, 2, 4, 5, 6, 7, 9, or up to a maximum of 10 cavities simultaneously (for 20ml/16g bottles).

Q4: How does the heating system save electricity?

A: The twin-screw is heated by an advanced nano-far-infrared energy-saving heating ring (rated at 10KW), which transfers heat directly into the resin much faster and more efficiently than standard band heaters.

Q5: How powerful are the clamping forces on this heavy-duty machine?

A: The machine is equipped with a 150KN injection clamping force to ensure proper preform molding, and a powerful 200KN blowing clamping force to guarantee zero-flash containers during high-pressure expansion.

Q6: What is the total power requirement for the YS280-V6?

A: The total power of the machine is 53.2KW, which is the sum of the 43.2KW servo motor power and the 10KW heating power.

Q7: Is the hydraulic system reliable for long-term production?

A: Absolutely. It utilizes premium hydraulic pressure control valves from YUKEN (Taiwan, China) and features highly durable oil tubes imported from Italy.

Q8: How big is the equipment footprint?

A: As a heavy industrial platform weighing 14 Tons, it requires a significant footprint, measuring 5.9 meters in length, 2.6 meters in width, and 3.2 meters in height (5900x2600x3200mm).

Q9: Can I choose how the mold clamping system is powered?

A: Yes, the blow molding structure offers flexibility. You can adopt a standard hydraulic cylinder or upgrade to a dual servo motor mold clamping system featuring high-pressure compensation.

Q10: Are custom molds provided with the machine?

A: Yes, as part of our turnkey service, we engineer and supply high-precision, valve-gated hot runner molds tailored perfectly to maximize the output of the 6-station architecture.